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TEMPERATURE CONTROLLER FOR IMPULSE SEALING
THERMOSALD
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AUTOMATIC CALIBRATION
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ANALISYS ON LINE OF BAND CHARACTERISTICS
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DIAGNOSTIC PANEL WITH 6 LANGUAGES
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SET UP OF SEALING BAND PPM CHARACTERISTIC
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RS 485 INTERFACE (OPTIONAL)
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WORKING WITH POTENTIOMETER
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BURN IN OF SEALING BAND
3E S.r.l.
Via del Maccabreccia 37/a - 40012 LIPPO DI CALDERARA ( BOLOGNA )
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Tel. ++39 051 6466225-228
Fax ++39 051 6426252
ISC
MODULAR SYSTEM
QUICK START
(V5.1)
e-Mail: mail@3e3e3e.com
web site: www
.3e3e3e.com
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Summary of Contents for 3E THERMOSALD ISC
- Page 1 WORKING WITH POTENTIOMETER • • BURN IN OF SEALING BAND QUICK START (V5.1) 3E S.r.l. Via del Maccabreccia 37/a - 40012 LIPPO DI CALDERARA ( BOLOGNA ) Tel. ++39 051 6466225-228 e-Mail: mail@3e3e3e.com Fax ++39 051 6426252 web site: www...
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Page 2: Safety Precautions
Viceversa if the sealing bands touch ground, possible case, the thermoregulator blocks up the current immediately. THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. - Page 3 250V 8A (1 sq.mm) PIN7 OUT SEALING FAULT (CONTACT N.C.) cosΦ = 0.4 250V 5A (1 sq.mm) THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20 Includes all previous models...
- Page 4 NOTE 1: If conneted to PLC analog output use PIN2,PIN3,PIN7,PIN8 and leave free PIN4-PIN9 NOTE 2: Twist cables or better use cable TWINAX IBM (Ns. cod. 3esd0066) THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 5 2.2 ELECTRIC DRAW - DIGITAL CONNECTIONS THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20 Includes all previous models...
- Page 6 Ground screw must be connected to the ground of machine, with the cable jellow green section > = power cable section. Twist power cable, twist TA cable Twist and screen sealing reference cable THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 7 Ground screw must be connected to the ground of machine, with the cable jellow green section > = power cable section. Twist power cable, twist TA cable Twist and screen sealing reference cable THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 8 CONCAVE SPECIAL ALLOY ELEMENTS RESISTANCES CHART Band width Band thickness Specific resistance R0 Ω Ω Ω Ω / mt (mm) (mm) THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20 Includes all previous models...
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Page 9: Technical Notes
Stage 3.1 – Use sealing bands supplied by our Company or equivalent (don’t use NI-CR sealing bands). Stage 3.2 – The power cable inside the T.A. must not turn around T.A (only 1 single line inside). Stage 4 – For any further information, call 3E – ENGINEERING DEPARTMENT. TECHNICAL NOTES From software V5.1 it’s possible modify the temperature coefficient of the sealing bands in part per milion PPM;... - Page 10 WARNING – If calibration problems arise, perform a MASTER RESET procedure starting from stage 5 ( to perform the MASTER RESET procedure, keep the external RESET + CALIBRATION buttons pressed for 6 seconds; the 4 Leds on the equipment stay on for 3 seconds). THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 11 Sealing temperatures (press the MODE+MODE button in the sequence given to access the TEMPERATURE submenu - refer to paragraph 4.7). Step 8 – To go back to the initial display, press the RES button and follow the instructions given. THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 12 NOTE 3: Set the maximum pre-heat and heat-seal temperatures by using the control panel. To step them down, adjust the analog inputs (for resolution see technical note paragraph 4.1). THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
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Page 13: Initial Display
Press the MODE button to quit the modification mode: = 081 NOTE: Before saving any changes made, the system prompts the user to confirm the entry: THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. - Page 14 ????ENTER???? YES=MODE NO=RES Select YES to confirm, NO to restore the earlier data THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20 Includes all previous models...
- Page 15 4) Particularlty useful information on the system conditions can be obtained by comparing the three variables so that any malfunctioning and diagnostic problems can be dealt with remotely. THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 16 1 for continuous operation: V transformer= V strip x multiplication coefficient (1.5 - 2) (select the nearest one) THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr.
- Page 17 Master Buffer is full because of too many data trasmitted from the slave NO VOLTAGE ON POWER TRASFORMER Verify power on CN1/L1,L2, verify power trasformer circuit DON'T USE CALIBRATION REQUEST THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20...
- Page 18 Verify if short circuit on the seals THERMOREGULATOR NOT CALIBRATED Do a calibrating FAULT OF EMERGENCY CIRCUIT Verify contactor power, verify emergency chain THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20...
- Page 19 If the problem persist repeat burn-in procedure or do calibrating. To reduce the problems increase machine data partial short circuit F099 FAULT GENERIC call the builder THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20...
- Page 20 AND HOLES FOR PANEL MOUNTING Nr. 2 HOLES D=4,5 mm 180 [mm] 168 [mm] H=145 [mm] 100 [mm] THERMOSALD ISC – MANUAL QUICK START Rev. 2010 / 03 Manual cod.: 3ES080x_V5.1_QS_EN Page Nr. Tot. Nr . 20 Includes all previous models...