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Sioux Automation Center TURBO-MAX 6141 Operator's & Parts Manual

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4/22/2010
MON600194
REV B
QUALITY PEOPLE, QUALITY PRODUCTS
TURBO-MAX
6141 TRAILER
OPERATORS/PARTS MANUAL
ASSEMBLY
CALIBRATION
READ COMPLETE MANUAL CAREFULLY
OPERATION
BEFORE ATTEMPTING OPERATION
REPLACEMENT PARTS
Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250
PH: (712-722-1488) • Toll Free: 1-866-722-1488
www.siouxautomation.com

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  • Page 1 QUALITY PEOPLE, QUALITY PRODUCTS TURBO-MAX 6141 TRAILER OPERATORS/PARTS MANUAL ASSEMBLY CALIBRATION READ COMPLETE MANUAL CAREFULLY OPERATION BEFORE ATTEMPTING OPERATION REPLACEMENT PARTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488) • Toll Free: 1-866-722-1488 www.siouxautomation.com...

  • Page 2: Table Of Contents

    INTRODUCTION Thank you for purchasing a Sioux Automation Turbo-Max 6100 series reel mixer. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new 6100 series Turbo-Max is a durable, effi cient, and easy to use unit. Proper care and use will result in many years of service. WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING INSTRUCTIONS:...

  • Page 3: Model And Serial Number Identifi Cation

    MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. Page 3...

  • Page 4: Safety, Signal Words

    If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: (712) 722-1488 or Toll Free: 1-866-722-1488, Fax: (712) 722-1487 http://www.siouxautomation.com...

  • Page 5: Equipment Safety Guidelines

    SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.

  • Page 6: Tire Safety

    TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do the job. •...

  • Page 7: During Operation

    DURING OPERATION • Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.

  • Page 8: Following Operation

    • Use caution when working around the discharge area. Stay clear of power chute & slide tray. These are controlled from the cab and could operate without warning, creating pinch points which could cause severe injury or death. Always stop tractor engine and remove PTO driveline & hydraulic hoses before working near the discharge area.
  • Page 9 • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, fl ags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. •...

  • Page 10: Performing Maintenance

    PERFORMING MAINTENANCE • Good maintenance is your responsibility. Poor maintenance is an invitation for trouble. • Make sure there is plenty of ventilation. Never operate engine in a closed building. Exhaust fumes may cause asphyxiation. • Before working on this machine, stop towing vehicle, set brakes, shut off engine and remove ignition key.

  • Page 11: Bolt Torque

    BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specifi ed in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specifi ed, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifi...

  • Page 12: Pto Horsepower Requirements

    PTO HORSEPOWER REQUIREMENTS • PTO horsepower requirements are based on most normal dairy or beef rations. Horsepower requirements may vary depending on the ration or material to be mixed. • Refer to tractor weight requirements for these recommendations and transporting safety precautions for ad- ditional tractor and towing requirements.

  • Page 13: Mixer Operation

    Do not load hay without other dry commodities in the mixer fi rst to act as a carrier or “lubricant”. • Do not overload hay content, Sioux Automation Center Inc. recommends up to 15%-20% of hay by weight in the load. Exceeding this percentage can decrease mixing performance or could potentially damage mixer and cause premature wear on driveline components.
  • Page 14 MIXER OPERATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER • Many different kinds of materials can be mixed with the Turbo-Max Mixer, but each kind of material has its own unique characteristics. • FORAGES- Chopped hay, corn silage, and fi nely chopped crop residue can be mixed in the mixer. Wet and heavy forages added in large volumes may require more power to mix.

  • Page 15: Inspection And Adjustment

    MIXER OPERATION FILL LEVEL • Do not overload mixer! Overloading causes excessive horsepower requirements, increased strain on mixer drive- line and poor mixer performance. • The design of the Turbo-Max Mixer requires that there be adequate space to allow the feed to move in and around the reel chamber.

  • Page 16: Electronic Scales

    Scale Indicator: Refer to the electronic scale operators manual for adjustment information. The operator’s manual for the Electroic Scales should be kept with this manual. Additional scale manuals may be obtained through Sioux Automation Center, Inc. • Load Cells: Should be kept clean, dry,and lubricated to insure dependabiltiy.

  • Page 17: Lubrication

    LUBRICATION • It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks.

  • Page 18: Decal Location

    DECAL LOCATION ITEM 6141 PART # DESCRIPTION QTY. DEC102 DECAL,GRS,GUN,PICTURE DEC105 DECAL,DANGER,DRVLN,ROTATE DEC106 DECAL,CAUTION,MAN,OWNER,5,6 DEC107 DECAL,WARNING,CHAIN,EXPOSED DEC108 DECAL,WARNING,PART,MOVING,4,4 DEC109 DECAL,CAUTION,WLD,3,3 DEC111 DECAL,DANGER,AUGER,5,6 DEC114 DECAL,4AUG,OPEN/CLOSE DEC154 DECAL,SAC,LOGO,NEW,20.5H,24W DEC375 DECAL,MODEL,SERIAL,SAC,2.75,5 DEC393 DECAL,FEMA,1.5,2.5 DEC322 DECAL,WARNING,CHUTE,AREA DEC431 DECAL,TURBOMAX,6141,WHITE DEC452 DECAL,TM,6.75,168,CS DEC453 DECAL,TM,6.75,114,SS DECREFLECTAPE TAPE,RFLCTV,2”,RED,WHT DECSMV DECAL,VEHICLE,SLOW,MOVE,VINYL STI702174...

  • Page 19: Model Specifi Cations

    TURBO-MAX TRAILER SPECIFICATIONS & 02'(/       ',0(16,216 ,1&+(6 75$,/(5 75$,/(5 75$,/(5 75$,/(5 75$,/(5 75$,/(5 $  2YHUDOO /HQJWK %  0L[LQJ &KDPEHU /HQJWK &  )URQW 'LVFKDUJH WR %XPSHU '  2YHUDOO +HLJKW  5+ 'URS 6LGH 5HGXFWLRQ (  7UHDG :LGWK )  2YHUDOO :LGWK PL[HU RQO\ *  6OLGH 7UD\  PD[ UHDFK...

  • Page 20: Boxbase Assembly

    6141 BOX BASE ASSEMBLY BILL OF MATERIALS (MON900728-2) ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION BLT12X112NC 1/2X1-1/2 BOLT NUT516LOCKNC 5/16” LOCK NUT MON102892 SLEEVE SPACER BLT12X114NC 1/2X1-1/4 BOLT NUT516NC 5/16” NUT MON102893 THRUST WASHER BLT12X3NC 1/2X3 BOLT...
  • Page 21 6141 BOX BASE ASSEMBLY (MON900728-2)    ...
  • Page 22 6141 BOX BASE ASSEMBLY 6(( ,16(7 )25 &+$,1 ,'/(56 6+,0 $6 1(&(66$5< 6+,0 $6 1(&(66$5<...

  • Page 24: Reel Assembly

    6141 REEL ASSEMBLY ITEM # PART # DESCRIPTION BLT12X512NC 1/5X5-1/2 BOLT MON102778 SPACER MON300011 SPRING MON701124-3 CROSS TUBE MON701304-3 6141 REEL WELDMENT MON900721-3 WIPER TUBE NUT12LOCKNC 1/2” LOCK NUT WSH12FLAT 1/2” FLAT WASHER Page 24...

  • Page 25: Wiper Tube Assembly

    6141 WIPER TUBE ASSEMBLY ITEM # PART # DESCRIPTION BLT14X1NC 1/4X1 BOLT MON102770 WIPER MON701123-3 WIPER TUBE NUT14NC 1/4” NUT SAC73330 WIPER WSH14FLAT 1/4” FLAT WASHER WSH14LOCK 1/4” LOCK WASHER Page 25...

  • Page 26: Bearing Assembly

    BEARING ASSEMBLY 6141 REEL BEARING (MON900724) ITEM # PART # DESCRIPTION BLT916X112NC 9/16X1-1/2 BOLT MON102781 BEARING MON102782 BEARING MON701127 HOUSING NUT916NC 9/16” NUT WSH916LOCK 9/16” LOCK WASHER Page 26...

  • Page 27: Auger Assemblies

    6141 AUGER ASSEMBLIES 6141 TOP AUGER (MON701282) 127(6  *866(76 $5( 21 6,'( 233 352'8&7 )/2: $7 &219(5*(1&( 32,17  )/,*+7,1* (1'6 $7 &219(5*(1&( 32,17 $5( ƒ 72 ($&+ 27+(5 527$7,21  127&+ )/,*+7,1* $6 1(&(66$5< )25 %2/7 &/($5$1&( 7+58 )/$1*( )520 5($5  6+$)7 :(/'0(17 0$&+,1(' 72 ),7 78%( 7<3...

  • Page 28: Trailer Base Assembly

    6141 TRAILER BASE ASSEMBLY 6141 BASE TRAILER (MON900729) Page 28...
  • Page 29 6141 DRIVELINE ASSEMBLY 6141 BASE TRAILER (MON900729) ITEM # QTY. PART # DESCRIPTION ITEM # QTY. PART # DESCRIPTION BLT12X112NC 1/2X1-1/2 BOLT MON900728-2 6141 BASE ASSEMBLY BLT14X1NC 1/4X1 BOLT MON900809 6141 TRAILER FRAME BLT38X1NC 3/8X1 BOLT NUT1024 10-24 NUT BLT516X34NC 5/16X3/4 BOLT NUT12NC 1/2”...

  • Page 30: Subframe Assembly

    6141 SUBFRAME ASSEMBLY 6141 TRAILER FRAME (MON900809) ITEM # PART # DESCRIPTION BLT1X7NF 1X7 BOLT G8 FINE THRD BLT34X6NF 3/4X6 BOLT G8 FINE THRD BLT58X612NC 5/8X6-1/2 BOLT MON701150 6141 TRAILER FRAME MON800489 HITCH MON800490 HITCH CLEVIS MON900808 HUB ASSEMBLY NUT1NF 1”...

  • Page 31: Hub & Spindle Assemblies

    HUB & SPINDLE KIT (MON900808) ITEM # QTY PART # DESCRIPTION MON101872 SPINDLE MON800321 HUB ASSEMBLY NUT114CSTL 1-1/4” CASTLE NUT SPCP14X3PIN 14X3 COTTER PIN WSG114FLAT 1-1/4” FLAT WASHER HUB ASSEMBLY (MON800321) ITEM QTY. PART # DESCRIPTION BLT516X12NC 5/16X1/2 BOLT FA621HC DUST CAP NUT34LUG LUG NUT...

  • Page 32: Final Assembly

    6141 FINAL ASSEMBLY SALES DRIVEN PACKAGES SALES DRIVEN PACKAGES OPTIONS ITEM # PART # DESCRIPTION OPTIONS ITEM # PART # DESCRIPTION MON800394 540 1-3/8 PTO MON900754 6141 TRAILER BASE ASSY - STD BASE MON800395 1000 1-3/8 PTO ASSEMBLY DRIVE MON900754-1 6141 TRAILER BASE ASSY - STAINLESS LINERS PACKAGE MON800425...

  • Page 33: Slide Tray Breakdown

    DISCHARGE BREAKDOWN 21” SLIDE TRAY WITH 8” EXTENSION (SAC75098) ITEM PART # DESCRIPTION BLT14X34ONC 1/4X3/4 BOLT (TRUSS) NUT14NC 1/4” NUT SAC73122 EXTENSION BELT SAC75010 21” SLIDE TRAY WSH14FENSS 1/4X1-1/4 FENDER WASHER WSH14LOCK 1/4” LOCK WASHER Page 33...

  • Page 34: Power Discharge Breakdown

    DISCHARGE BREAKDOWN 24” 4 AUGER DISCHARGE ASSEMBLY (SAC75090)           6+,0 $6 5(48,5(' 6(( 127(  ,16(7   127(6 02817 +286,1* :,7+ =(5. '2:1 ,7(06 $5( 5()(5(1&( 21/< ITEM ITEM PART # DESCRIPTION PART # DESCRIPTION...
  • Page 35 DISCHARGE BREAKDOWN 36” 4 AUGER DISCHARGE (SAC75039)   6+,0 $6 5(48,5('  6(( 127(  ,16(7 127(6 02817 +286,1* :,7+ =(5. '2:1 ,7(06 $5( 5()(5(&1( 21/< ITEM PART # DESCRIPTION   SAC73170 SHIELD SAC73230 CHUTE CLAMP ITEM SAC73231 OUTSIDE CHUTE LINER PART # DESCRIPTION...

  • Page 36: Hydraulics Breakdown

    HYDRAULICS BREAKDOWN ITEM ELECTRIC ASSEMBLY FOR PART # DESCRIPTION 21” SLIDE TRAY (MON900545) BLT14X3NC 1/4X3 BOLT BLT516X34NC 5/16X3/4 BOLT HYD14DS61T8F1 HYDRAULIC SELECTOR VALVE HYD6801-6-8 ELBOW HYD6801-8-8 ELBOW HYD6801LL-8-8 LONG ELBOW WARNING! HYDS7115 COUPLER LM310284 HYDRAULIC CYLINDER (20”) HYDRAULIC OIL PRESSURE CAN MON102078 HYDRAULIC CYLINDER (8”) PUNCTURE OR CUT SKIN RESULTING...
  • Page 37 HYDRAULICS BREAKDOWN 3 BANK VALVE ASSEMBLY FOR POWER DISCHARGE (MON900547) WARNING! NOTES: HYDRAULIC OIL PRESSURE CAN CONNECT CORRESPONDING LETTER TO PORTS. PUNCTURE OR CUT SKIN RESULTING MOUNT DISCHARGE LIFT CYLINDERS WITH PORTS IN SERIOUS INJURY OR DEATH. TOWARD WAGON SIDE. ALWAYS RELEASE HYDRAULIC OIL PRESSURE BY (1) DISCONNECTING ALL TRACTOR LINES AND PTO, AND...
  • Page 38 3 BANK PRIORITY CHECK VALVE (MON700563) 127&+ ITEM # PART # DESCRIPTION HYD00468 DOUBLE PILOTED CHECK VALVE HYD5406-P-4 04 PLUG HYD6408-10 #10 O-RING PLUG JES73B WIRE NUT MON700156 CABLE MONP100121 PRIORITY FLOW VALVE SCA2WAY 2-WAY CONNECTOR SPDHB10X114NC #10X1-1/4 BOLT SPDHB10X3NC #10X3 BOLT STI14SHRINK HEAT SHRINK TUBING...
  • Page 39 HYDRAULICS BREAKDOWN 4 HOSE ASSEMBLY (MON900549) WARNING! 6 TO TRACTOR HYDRAULIC OIL PRESSURE CAN ITEM PUNCTURE OR CUT SKIN RESULTING PART # DESCRIPTION IN SERIOUS INJURY OR DEATH. HYD6602-8-8-8 ADAPTER TEE ALWAYS RELEASE HYDRAULIC OIL HYD6801-6-8 REDUCER ELBOW PRESSURE BY (1) DISCONNECTING HYD6801-8-10 REDUCER ELBOW ALL TRACTOR LINES AND PTO, AND...

  • Page 40: Hydraulics Breakdown

    HYDRAULICS BREAKDOWN 2 HOSE MANUAL (AUGER DISCHARGE) (MON900645) :$51,1* +<'5$8/,& 2,/ 35(6685( &$1 381&785( 25 &87 6.,1 5(68/7,1* ,1 6(5,286 ,1-85< 25 '($7+ & $/:$<6 5(/($6( +<'5$8/,& 2,/ 72 75$&725 35(6685( %<  ',6&211(&7,1* $// 75$&725 /,1(6 $1' 372 $1' &  3523(5/<...

  • Page 41: Control Box Breakdown

    CONTROL BOX BREAKDOWN 3 BANK CONTROL BOX (MON700564) ITEM PART # DESCRIPTION MON101048 FACE PLATE SCASPSTSC SWITCH (ON/OFF) SCASPDTMOM SWITCH (MOMENTARY) SCASPDT1/2MOM SWITCH (1/2 MOMENTARY) JES461065 RING TERMINAL SCA345913 FUSE HOLDER JES3AG5A 5 AMP 1/4 X 1-1/4 FUSE SCA2060611 11-4 RECEPTICAL SCA660994 18-16 GOLD CONTACT PIN SCA2067051...

  • Page 42: 1000 Pto Conversion Kit

    1000 RPM PTO CONVERSION BREAKDOWN ITEM #’S 27-39 ARE RE-USED FROM THE ORIGINAL ASSEMBLY & LISTED FOR ASSEMBLY REFERENCE ONLY ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION SPHKE38 TURNBUCKLE BLT12X134NC 1/2X1-3/4 BOLT BLT12X1NC 1/2X1 BOLT SPOSRG2HD SNAP RING WSH12FLAT 1/2”...

  • Page 43: Driveline Assembly

    DRIVELINE ASSEMBLY 540 RPM 1-3/8 6 SPLINE (MON800394) 540 RPM 1-3/8 6 SPLINE CV (MON800425) 127( )25 +$/) $66(0%/,(6 6(( 021 0$/( 127( 021 )(0$/(  )25 +$/) $66(0%/,(6 6(( 021 0$/( 021 )(0  ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION MON800393...
  • Page 44 DRIVELINE ASSEMBLY 1000 RPM 1-3/8 21 SPLINE CV (MON800426) 1000 RPM 1-3/8 21 SPLINE (MON800395) SEE NOTE #1 TABLE SEE NOTE #1 & TABLE NOTE: MON800408 COMES STANDARD WITH GR 8 SHEAR BOLT (BLT14X2NF). REMOVE AS NECESSARY PER THE SHEAR BOLT TABLE. FOR HALF ASSEMBLIES, SEE MON900690 (MALE) &...

  • Page 45: Lighting Breakdown

    LIGHTING BREAKDOWN LIGHTING WIRE HARNESS (MON900441) 5,*+7  &25'  /21*  &25'  /21* ,7(0 47< 3$57 '(6&5,37,21 6&$:$< &211:$<58%%(5 63 &2113/8*32/(75$,/(5=,1& 67,6+5,1. 78%,1*6+5,1.+($7 67,6+5,1. 78%,1*6+5,1.+($7 67,6+5,1. 78%,1*6+5,1.+($7 67, /220:,5( 67,&25'62 &25'62&1'&75*$ 67,&25'62 &25'62&1'&75*$  &25'  /21* /()7 :+,7( %/$&.

  • Page 46: Warranty

    :$55$17< 6,28; $8720$7,21 &(17(5 ,1& +HUHDIWHU QRWHG DV 6$& ZDUUDQWV WR WKH RULJLQDO SXUFKDVHU RI D QHZ 6$& SURGXFW IURP DQ DXWKRUL]HG 6$& GHDOHU WKDW WKH SURGXFW DQG WKH FRPSRQHQWV WKHURI PDQXIDFWXUHG E\ 6$& DUH IUHH IURP GHIHFWV LQ PDWHULDO DQG ZRUNPDQVKLS DW WKH WLPH RI VKLSPHQW 6$&...
  • Page 47 6,28; $8720$7,21 &(17(5 ,1& 6&$/( :$55$17< $OO VFDOH HTXLSPHQW ZLOO EH ZDUUDQWLHG XQGHU WKH RULJLQDO PDQXIDFWXUH ZDUUDQW\ +RZHYHU 6,28; $8720$7,21 &(17(5 ,1& +HUHDIWHU QRWHG DV 6$& ZDUUDQWV WR WKH RULJLQDO SXUFKDVHU D /,)(7,0( /$%25 :$55$17< RQ DOO VFDOH LQGLFDWRUV DQG UHPRWH LQGLFDWRUV 7KH WHUPV RI ZDUUDQW\ DUH /,)(7,0( )URP GDWH RI VDOH WR WKH 2ULJLQDO 3XUFKDVHU...
  • Page 48 SIOUX AUTOMATION CENTER INC. 877 1ST AVE. NW SIOUX CENTER, IA 51250 PH: (712) 722-1488 FAX: (712) 722-1487 TOLL FREE: 1-866-722-1488 http://www.siouxautomation.com Page 48...

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