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Duon System Co., Ltd AUTROL APT3700N Series Operation Manual

Smart pressure transmitter for nuclear service
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APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual
M3700N-K01E
Ⓡ
AUTROL
Series
Operation Manual : M3700N-K01E
APT3700N
Smart Pressure Transmitter for Nuclear Service
Operation Manual
DUON SYSTEM CO., LTD
Ⓡ
AUTROL
NUCLEAR
www.autrol.com
#60-31 GASAN-DONG KUMCHON-GU SEOUL KOREA
1

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  • Page 1 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Ⓡ AUTROL Series Operation Manual : M3700N-K01E APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual DUON SYSTEM CO., LTD Ⓡ AUTROL NUCLEAR www.autrol.com #60-31 GASAN-DONG KUMCHON-GU SEOUL KOREA...
  • Page 2 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Notice-2 User's manual DOC. NO. M3700N-K01x “Smart Pressure Transmitter for Nuclear service Operational Manual” REV. Submission Date Description K01A '03.04.10 First Made K01B '05.07.18 4-8 Revised K01C '09.05.27 3-7 Revised K01D '10.08.26 Article 1-2 Revised &...
  • Page 3 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E The following Manual may change without the user's notice.
  • Page 4 Defining the product and part return It is possible to return products and parts of the DUON System Co., LTD only in the condition of the certain products and parts before shipment. More details about DUON System Co., LTD's Quality guaranteed product and part return should be made to (02-860-7959).
  • Page 5 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Notes...

  • Page 6: Table Of Contents

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Table of Contents 1. Introduction .......................8 1.1. Overview … ………………………………………………………………….……..8 1.2. Smart Pressure Transmitter ………………………………………………………8 2. Installation …………………………………………………………………………………11 2.1. Overview …………………………………………………………………………….11 2.2. General Consideration ……………………………………………………………..11 2.3. Mechanical Consideration ………………………………………………………….11 2.3.1. Process Connection …………………………………………………………12 2.3.2.
  • Page 7 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5. Maintenance and Troubleshooting ………………………………………………………36 5.1. Overview ……………………………………………………………………………..36 5.2. Safety Message ……………………………………………………………………..36 5.3. Test Terminal ………………………………………………………………………..37 5.4. Board …………………………………………………………………………………37 5.5. Maintenance …………………………………………………………………………38 5.5.1. Test Terminal ………………………………………………………………...38 5.5.2. Quick Manual ………………………………………………………………..40 5.6.

  • Page 8: Introduction

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 1.1. Introduction DUON SYSTEM CO., LTD 1.1. Overview The following manual contains how to install, run and maintain the DUON SYSTEM CO., LTD's Smart Pressure Transmitter APT3700N Model Series. The following Manuel as follows consists of 6 categories.
  • Page 9 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E nuclear energy of the power plant of the high rank system shows a function of the 4~20mA signal of the Digital communication HART Protocol transmitter.
  • Page 10 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Notes...

  • Page 11: Installation

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 2.2. Installation 2.1. Overview The following describes the following information about installing. ● General Consideration ● Mechanical Consideration - Process connection - Conduit ● Electrical Consideration ● Installation Consideration - Installation Procedure Mechanical Electrical 2.2.

  • Page 12: Process Connection

    If the user uses the Mounting way and Bracket's shape [Figure 2] changes its shape or gets installed in a place where it is not sturdy, the user must not over J230C-ER-A01-01(G401-640)'s standard of the Duon System Co., LTD verification. [Figure 1 Transmitter Layout] [Figure 2 Wall Type Braket], 2.3.1.

  • Page 13: Conduit

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E The transmitter Flange's basic standard is 1/4-18 NPT, and the nuclear power plant's basic standard uses 3/8-in. (The nuclear power plant's basic standard is given to the Buyer. Reference to KHNP's Technical Specification 9-183-J230C) Transmitter Flung type is divided into Differential, Gage, and Absolute, with the manufacturer's basic standard shipped as 1/4-18 NPT.

  • Page 14: Electric Consideration

    The following page describes the electric transmitter's connection. The worker should acknowledge the area of the transmitter when installing. Duon System Co., LTD Model is a machine that uses the DC power to signal 4~20mA dc of the 2 Wire way of fluctuating load.
  • Page 15 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E If the power supply is 24V and the output is 4mA..It does not affect the Transmitter even though of a protection against an accidental earthling in the Transmitter's Electric Terminal Wiring of the Wire. However if the electric noise atmosphere that is exposed, the Twisted pairs wire can make the lowest atmosphere.
  • Page 16 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E ▲ Warning Explosion can lead to death or give fatal damage : ◈ Do not open the Transmitter's cover when the power supply is entered in the Transmitter during an Explosive Atmosphere. ◈...

  • Page 17: Power Supply And Load Resistance

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E [Figure 4 Typical Wiring Using Flexible Metal Conduit] 2.4.1. Power Supply and Load Resistance When choosing the Loop, check if the outer load resistance is within the range of the Figure(Figure 5). Inner transmitter’s terminal voltage is General standard : 12 to 45Vdc and HART communication...

  • Page 18: Install Consideration

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E [Figure 5 Transmitter Power Limit Supply] 2.5. Install Consideration 2.5.1. Mechanical Product's outside view should refer to [Figure 1]. Installing Bracket and installing way should follow the same way as [Figure 2]. 2.5.2.
  • Page 19 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E and the Transmitter outer housing has to show “Field Terminal”. When opening housing cover, inside housing cover transmitter Personal Socket (Terminal Block). Transmitter’s supply power is Personal Socket’s connection of considers the polarity. HART’s power supply configurator is connected to the power supply terminal’s “COMM”...
  • Page 20 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 2) Connect the power to the “+ PWR” terminal(left terminal) “+” and connect the power to the PWR “-“ terminal(middle terminal) “-“ . The side that is shown “TEST” “+” terminal should not connect to the “+” power. TEST terminal’s connectivity will damage the Test diode.

  • Page 21: Calibration

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 3.3. Calibration 3.1. Overview User requirements of the measurement range and measurement way of setting is the production setting part, and can be checked with the factory examination. The following page is the change or process movement after installing the site or the change or the process movement of the alteration figure.

  • Page 22: Zero Adjustment

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Currently the value of Transmitter is 20psig. Case of 3.7 button operation way can follow the ZERO function to fulfill the pressure range change of 20~80 psig. Refer to [Figure 6] [Figure 6.

  • Page 23: Zero Trim

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 3.4. ZERO Trim Measured Pressure PV value can be changed into a function of ‘0’ (ZERO), ZERO Trim and Transmitter memory is saved in the PV Offset. 3.3 case’s ZERO Adjustment and ZERO Trim is the same One Point adjustment, before the section pressure of the offset setting is applied.

  • Page 24: Damping Adjustment

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E [Figure 8 SPAN Re-range] 3.6. Damping Adjustment Delay the transmitter's response speed process about the sudden pressure change, and it is a function that outputs well. The setting value can be from 0.25 ~ 60 seconds of setting.

  • Page 25: Button Function

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 3.7. Button Function Transmitter's settings of zero, span buttons are as followed. The following button type is available of the adhered LCD. 1) When pressing the right side back of the top transmitter's both name plate bolt's from the Name Plate, the zero/span button appears.
  • Page 26 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E [Button Entering Diagram] (1) Menu Article Movement : Zero (2) Lower Menu Movement or function skill : Span (3) Top Menu Movement : Zero+Span To fulfill each function, the waiting time of the button is at least 3seconds and if it goes over 3 seconds while pressing the ZERO + SPAN button, LCD Display is changed from Menu screen to a TRIM.
  • Page 27 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Step Recording Way (1) Step Recording needs function : 12 Zero Adjustment, 22 Change Upper Range Value, 23 Change Lower Range Value, 24 Damping Second functions needs functions of step recording. (2) Step Recording Way : First select the Addition(10 ) and after changing the desired value of Increase/decrease of changing value.
  • Page 28 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E the Value. - When the VALUE message is shown, the Zero button should be pressed once to change the LCD displayed value to 10.0 and press the Zero+Span later. - If the SelInc message is shown, the LCD of 1.0 indicator will press the Zero button repeatedly to indicate the LCD of 1.0 Span revised Value button.
  • Page 29 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Change LCD Mode - Zero+Span button should be pressed to activate Menu - 1 TRIM message is indicated Zero button pressing to move menu - 2 SETUP message is indicated Zero button pressing to move menu - 3 LCD message is indicated Span button pressing to move to lower menu - 31 LCD-MD message is indicated Span button pressing to move to perform function...
  • Page 30 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E content Greatest Value Description note indication Shown shows the number automatically Decimal AUTO 99999 is established (same as the original way) Decimal does not show the decimal place. 99999 Decimal shows the first decimal place 9999.9 Decimal shows the second decimal place 999.99...

  • Page 31: Operation

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 4.4. OPERATION 4.1. Overview The following page has a basic smart Transmitter's movement in the following content below. ● Transmitter Operation & Sensor ● Transmitter's greatest output current ● Protecting the side power supply injection ●...

  • Page 32: Transmitter Operation & Sensor

    M3700N-K01E 4.2. Transmitter Operation & Sensor Duon System Co., LTD's smart pressure Transmitter model APT3700N Series uses a sensor of 2 different kinds. The first is Capacitance Type sensor and the second is the Piezo electric Type sensor. These sensors refer to the [Figure 9].
  • Page 33 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Piezo electric Type sensor input has a output of Linear Design. [Figure 10 Transmitter Block Diagram] 4.3. Transmitter's Greatest Output Current APT3700N Series's greatest output current is 21.75mA. This is a defunction as the Transmitter, and as a failed sensor, it is the output of electricity.

  • Page 34: Installation Place

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E However “TEST" terminal's ”+,-“ power supply connection is prohibited, if this is connected, the power supply feeder's trouble induction and Reverse Direction diode's malfunction can occur. 4.5. Installation Place Transmitter is installed to with stand in the worst condition, however to with stand in a long term and safely, the installation place should consider the following.
  • Page 35 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 1) Working Pressure of the high pressure should not be approved. 2) Transmitter's pressure connection specifications should be checked of the standard or quality of the material. 3) Poor inadequate atmosphere or the regulation requirement should be leaked and have a sealing arrangement.

  • Page 36: Maintenance And Troubleshooting

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5.5. Maintenance and Troubleshooting 5.1. Overview The following pages are providing a guide for the managing method of components for transmitter and the troubleshooting. 5.2. Safety Message The following page of the content procedure and work directions needs special caution for the user's safety.

  • Page 37: Test Terminal

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5.3. Test Terminal The following voltage below can check the output of the transmitter in the correction room. [Figure 12 way to check the output of the transmitter terminal] Transmitter terminal approval voltage load resistance of the voltage decrease is decided of the diode's flow.

  • Page 38: Maintenance

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E The terminal board of the Transmitter input of the power supply is composed of the 2nd noise filter. Power supply and high frequency noise's parts are removed from the 1, 2nd filter.
  • Page 39 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E While testing, connecting test terminal and Loop(-)terminal to the amperemeter can help measure the Loop current. The measured current diode is not leaked but both an amperemeter so it should be set below 10 ohm as an internal resistance amperemeter.

  • Page 40: Quick Manual

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5.5.2. Quick Manual Key Point key point detailed contents Tool Use Contents Unpacking a) Unpacking Transmitter Model and a) Inspect if the Transmitter is same ordered inspect and the attached plate with specifications. specifications a) Not exposed to water and does not have vibration or impact, it is stored in the...
  • Page 41 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E a) After choosing an attachment to zero for safety (after 10 seconds pass) set to Correction in the sensor zero. field b) Transmitter’s PV value is zero and check Zero/Span button if the current is 4 mA.

  • Page 42: Troubleshooting

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5.6. Troubleshooting The basic check cases of malfunctioning Transmitter cases are followed below. Status Reason Problem Solving o. Inspect HHT and Power Supply’s resistance at least 250 ohmd. The Transmitter o.
  • Page 43 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E o. Check if the Transmitter terminal’s voltage is always between 12V~45VDC. output signal is low o. Inspect the grounds for Disconnected Tracks and Loop Wiring or none paragraphs. o. Inspect signal terminal’s polarity o.

  • Page 44: Spare Part

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5.7. Spare Part Model APT3700N Part Description Order NO. Housing Lock Screw A3700-81219 Name Plate Screw A3700-141619 Jumper (at include LCD board) A3700-1016 LCD Screw A3700-1219 Vent Plug A3700-2216 A3700-6214- Flange Bolts &...

  • Page 45: Lcd Code

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 5.9. LCD Code Message Description Remarks While performing with the Zero Adj button, Zero leaves the ADJ-U set territory(Upper Part) While performing with the Zero Adj button, Zero leaves the ADJ-L set territory(Lower Part) ZERO...
  • Page 46 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E A-RST Analog EEPROM Initialization Start A-STOR Analog EEPROM Total Writing A-FAIL Analog EEPROM Total Writing fail -AC- Analog EEPROM Whole Write Finished S-FL Sensor Fail S-OP Sensor Overpressure AEP-RF Analog EEPROM read checksum error TS-FL Temperature Sensor Error AEP-WF...

  • Page 47: Specification And Reference Data

    The following page describes the equipment’s verification and application code of the case. 6.2. Nuclear Specification Duon System Co., LTD’s APT3700N Series is IEEE Std. 323-2003 and IEEE Std. 344-2004, and USNRC RG. 1.180 Rev.1 verification was processed, and the processed result of the Report shown the verification as followed.

  • Page 48: Qualified Life

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Transmitter’s pressure related part of the quality material should use ASTM standard. 6.4.4. Qualified Life Duon System Co.,LTD operation manual should use the Transmitter's surrounding atmosphere of surrounding reference G401-635 , G401-637, G401-638. 6.5.

  • Page 49: Functional Specification

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E ±0.005% of Span per Volt Static Pressure Effects ZERO : ±0.1% of URL Per 7MPa SPAN : ±0.2% of reading per 7MPa Mounting Position Effects ZERO Shift up to 350Pa No SPAN Effect 6.6.

  • Page 50: Physical Specification

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Code DP/GP/HP Code Calibrated Span Lower Range (LRL) (KPa) Calibrated Span Code Calibrated Span Calibrated Span 0.075 ~ 1.5 -1.5 -1.5 0.25 ~ 7.5 -7.5 -7.5 0.373 ~ 37.3 -37.3 -37.3 -37.3 2 ~ 200...
  • Page 51 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Paint Epoxy-Polyester or Polyurethane Mounting Bracket 2-inch Pipe, 304 SST, Painted Carbon Steel with 304 SST U-bolt Nameplate 304 SST Electrical connections 1/2-14 NPT conduit with M4 Screw Terminals Process Connections 1/4-18 NPT on 2.126 inch (54.0 mm) centers on flanges for Standard 1/2-14 NPT on Process Adapter (option) Weight...

  • Page 52: Ordering Information

    APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E 6.8. Ordering Information MODEL Code Description Differential Pressure Transmitter (Static Pressure 13.79 MPa / 2000psi) Gauge Pressure Transmitter Type Differential Pressure Transmitter for High Line Pressure (Static Pressure 31.02MPa / 4500psi ) Absolute Pressure Transmitter DP/GP/HP Lower Range Limit...
  • Page 53 APT3700N Smart Pressure Transmitter for Nuclear Service Operation Manual M3700N-K01E Special Seismic Environmental Safety Class Quality Class Electric Class Category Zone S (Safety) 1 E*2 Nuclear NE (Non – 1E) Data *1 NS(Non – Safety ) LCD Indicator SUS 304 Bolts and Nuts Engineering Unit Custom Calibration Oil Free Finish...

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