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Summary of Contents for Genesis Versi Pro 07
- Page 1 Versi Pro 07 (GVP 07) SAFETY & OPERATOR’S MANUAL...
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Page 2: Contact Information
E-mail: tchoo@genesisattachments.com Central America & Colombia Cra 13A #89-38 / Ofi 613 Bogota, Colombia Phone: +57 1 610 8160 / 795 8747 E-mail: contact@themsagroup.com View and download all manuals: genesisattachments.com/manuals Patents: genesisattachments.com/products/patents Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 3: Preface
To ensure years of safe, dependable service, only trained and authorized persons should operate and service your Genesis attachment. It is the responsibility of the product’s owner to ensure the operator is trained in the safe operation of the product and has available this manual for review. -
Page 4: Table Of Contents
Versi Pro Standard Eight-Pin Connection Hydraulic Installation for Fully Hydraulic Option HYDRAULIC START-UP Start-up Procedure: GENERAL OPERATION INSTRUCTIONS Start-up Efficient and Productive Operation COMMON OPERATIONAL CONCERNS Cutting Larger Materials Chatter While Cutting Genesis GVP 07 © 2019 Genesis Attachments, LLC... - Page 5 WIRE CUTTER JAW SET MAINTENANCE Wire Cutter Jaw Removal Wire Cutter Jaw Installation GRAPPLE JAW SET MAINTENANCE Tip Replacement Procedure GENERAL WELDING GUIDELINES Welding Ground Clamp Welding Rules BUILD-UP HARD-SURFACING WELDING MAINTENANCE Hard-Surfacing Patterns © 2019 Genesis Attachments, LLC Genesis GVP 07...
- Page 6 Jaw Set Rotator WARRANTY Claim Procedure Blade Warranty PARTS ORDER POLICY AND PROCEDURE Parts Orders Should Include Placing Orders Part Numbers Shipping Invoices Returns Return Goods Authorization PARTS ORDER FORM CONTACT INFORMATION Genesis GVP 07 © 2019 Genesis Attachments, LLC...
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Page 7: Safety Statements
This statement is used where minor or moderate injury could result if the instructions are not followed properly. NOTICE This statement is used where property damage could result if the instructions are not followed properly. © 2019 Genesis Attachments, LLC Genesis GVP 07... -
Page 8: Operational Safety
3 Be properly seated in the operator’s seat. 3 Do not attempt to operate until you have read and fully understand this manual and the OEM manual for the carrier. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 9: Check The Equipment
Stability Your Genesis attachment is sized for carrier stability. However, improper operation, faulty mainte- nance or unauthorized modifications may cause instability. 3 Know the working ranges and capacities of the carrier to avoid tipping. -
Page 10: Know The Work Area
3 Slowly operate all functions to check for proper operation and to bleed air from the hydrau- lic system. To shut down: 3 Return your Genesis attachment to a rest position on the ground. 3 Shut off the carrier engine. 3 Work controls in all directions to relieve hydraulic pressure, per excavator manufacturer’s instructions. -
Page 11: Safely Operate Equipment
3 A heavy load can cause equipment instability. Use extreme care during travel. Slow down on turns and watch out for bumps. The equipment may need additional counter-weights to counterbalance the weight of the attachment. © 2019 Genesis Attachments, LLC Genesis GVP 07 11... -
Page 12: Transporting The Attachment
Current in high voltage lines may arc some distance from the wire to a nearby ground. Keep all parts of the machine at least 50 feet (16m) away from power lines. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 13: Use Care With Hydraulic Fluid Pressure
Allow hydraulic com- ponents to cool before working on them. Use appropriate protective clothing and safety equipment. If burned, seek immediate medical attention. © 2019 Genesis Attachments, LLC Genesis GVP 07 13... -
Page 14: Prioritized Oil Flow
It is recommended to use dust suppression (such as water) or dust col- lection (such as a vacuum) along with personal protective equipment if necessary during the operation of any attachment that may cause high levels of silica dust. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 15: Process Material Safely
Failure to do so may cause serious injury or death. • Use your Genesis attachment only as directed in this manual. Do not use the attachment to lift and move other objects. Doing so may cause instability and tipping. -
Page 16: Attachment Markings
ATTACHMENT MARKINGS Decals are necessary for safe operation and maintenance. To reorder, contact your Genesis dealer or call 715-395-5252. Model Number Serial Number (weld-on) Logo Viewing Distance Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 17: Notes
NOTES © 2019 Genesis Attachments, LLC Genesis GVP 07 17... -
Page 18: Attachment Installation
Install the Versi Pro according to your carrier (skid steer or mini-excavator) OEM’s standard buck- et/attachment installation instructions. Electric Installation for Electric Over Hydraulic Option The Versi Pro 07 requires an electrical connection to the carrier - skid steer or mini-excavator. Carrier OEMs often provide an electrical connector near the OEM electrical hydraulic quick-couplers. -
Page 19: Hydraulic Start-Up
HYDRAULIC START-UP The Genesis Versi Pro 07 Processor is designed to operate up to 3650 PSI. Due to these high pressures, it is important that air is bled from the attachment cylinder after installation. Failure to follow these procedures could result in cylinder seal damage and/or base machine hydraulic sys- tem damage. -
Page 20: General Operation Instructions
More efficient processing will extend the life of the at- tachment. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 21: Common Operational Concerns
Remember that because of the rod-to-bore ratios of displace- ment on the attachment’s hydraulic cylinder piston, the attachment has half the force on jaw open compared to jaw close. © 2019 Genesis Attachments, LLC Genesis GVP 07 21... -
Page 22: Maintenance Safety
Do not exceed bolt torque specifications. Do not weld on structural components without consulting Genesis. Doing so may cause structural failure and void the warranty. Do not operate an attachment without the case-drain line properly installed if the attachment uses a rotation system that requires a case drain. - Page 23 Never substitute pins or bolts. Use factory supplied pins. Replace all bolts with the same size and grade. Failure to do so may cause serious injury or death. © 2019 Genesis Attachments, LLC Genesis GVP 07 23...
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Page 24: Maintenance Schedule
Performing scheduled maintenance will promote safe, reliable operation of your attachment. Use maintenance procedures described in this manual. If you are not able to safely and competently perform these procedures, have a Genesis dealer perform them. NOTICE Extreme operating conditions may require shortened maintenance intervals. -
Page 25: Lubrication Points
After greasing the rotation bearing, rotate the attachment through two full rotations. Grease locations: 1. Front cylinder pin 2. Rear cylinder pin 3. Pivot group 4. Remote grease fitting for rotation bearing 5. Gear teeth inside bearing shroud © 2019 Genesis Attachments, LLC Genesis GVP 07 25... -
Page 26: Bolt Torque Specifications
BOLT TORQUE SPECIFICATIONS Genesis typically uses dry torque measurements. Prior to using the chart below, clean all bolt holes, bolts and nuts to remove dirt, grease and oil. See the Visual Reference below or Parts Manual to identify bolt type. -
Page 27: Jaw Set Change-Over
Extend the cylinder rod (jaw close function) until the cylinder connection aligns itself to the jaw connection. Install the front cylinder pin and its retaining bolt. Slowly open and close the jaw, checking for any interference. © 2019 Genesis Attachments, LLC Genesis GVP 07 27... -
Page 28: Jaw Set Maintenance
7. Grease pivot group as described in this manual. End cap 2 ↓ Sleeve 2 ↓ ↑ ↑ Upper jaw Flange bearing 2 Flange ↓ bearing 1 ↑ Sleeve 1 Set blade gap at 0.010” Lower jaw End cap 1 Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 29: Shear Jaw Set Maintenance
Air arc to remove the piercing tip. Clean the pocket and Check chamfer the perimeter at ½” x 45° angles. Position and tack the new piercing tip in place, square with the blades and new wear plate. © 2019 Genesis Attachments, LLC Genesis GVP 07 29... -
Page 30: Wear Plate Replacement
When welding is complete, grind the welds flush with the wear plate and piercing tip. Cycle the jaw slowly to check for interference. Cover with heat blanket and allow to cool slowly. DO NOT put unit into operation until cool. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 31: Guide Blades
Shim the guide blades as needed to keep the gap within a 0.005” - 0.010” tolerance. To install shims, loosen blade bolts and slide shims between the guide blade and guide blade seat. Re-torque bolts and recheck the gap. Guide Blade Seat Shims Guide Blade © 2019 Genesis Attachments, LLC Genesis GVP 07 31... -
Page 32: Guide Blade Rotation
Dull blades make the carrier hydraulic system work harder and may cause struc- tural damage to the Versi Pro. Rotate blades to use all four cutting edges. Always use Genesis-approved blades. Blades that do not meet Genesis specifications can cause major problems and using them may void the warranty. -
Page 33: Cutting Blade Rotation
0.060”. Loosen blade bolts. Install shims between the blades and blade seat as needed to bring into tolerance. Torque bolts to spec and recheck the tolerances. © 2019 Genesis Attachments, LLC Genesis GVP 07 33... -
Page 34: Concrete Cracker Jaw Set Maintenance
Maintain this temperature throughout the proce- dure. Do not exceed 400º F (204º C) interpass temperature. Air arc to remove worn teeth using a template available from the Genesis Parts Department. Grind jaw surfaces smooth to accept new teeth. -
Page 35: Wire Cutter Jaw Set Maintenance
Fig. 1 ference of all the wires must be inside the jaw during the entire cutting cycle. Contact Genesis or your local Genesis Dealer before using the wire cutting jaw set in an applica- tion not described above. Always fully extend the cylinder before removing the... -
Page 36: Wire Cutter Jaw Removal
Wire Cutter Jaw Stand has been developed to facilitate the jaw changing process. Fully extend the cylinder. Remove Front Cylinder Pin. (PN 3500352) Set the GVP shear down in a secure position. Fig. 2 Fig. 3 Retract the cylinder. Remove Lower Pin. (PN 3500352) Genesis GVP 07 © 2019 Genesis Attachments, LLC... - Page 37 Mount the Wire Cutter Jaw Stand (PN 3501533) on both sides of the jaw set. Fig. 5 Raise the stick as illustrated and then move it out of the wire cutter jaw stand. © 2019 Genesis Attachments, LLC Genesis GVP 07 37...
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Page 38: Wire Cutter Jaw Installation
Fig. 6 Position the stick as illustrated and hook the jaw set. Fig. 7 Rotate the stick until the stick and lower jaw bores align and install lower pin. Lower Pin (PN 3501023) Genesis GVP 07 © 2019 Genesis Attachments, LLC... - Page 39 Extend the cylinder until the bores of the cylinder rod end and the upper jaw align and install the cylinder rod end pin. Install Cylinder Rod End. Pin (PN 3500352) Fig. 9 © 2019 Genesis Attachments, LLC Genesis GVP 07 39...
- Page 40 Fig. 12 NOTE: Before using the wire cutter, the ball valve located on the side of the shear must be set in the wire cutter position. Genesis GVP 07 © 2019 Genesis Attachments, LLC...
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Page 41: Grapple Jaw Set Maintenance
When welding is complete, grind the welds flush on each side. Cover with heat blanket or insulation and allow to cool slowly. DO NOT put unit into operation until cool, approximately eight hours. © 2019 Genesis Attachments, LLC Genesis GVP 07 41... -
Page 42: General Welding Guidelines
Cover the area with a heat blanket and allow it to cool slowly, approximately eight hours. • Do not put the attachment into operation until the welds have been allowed to cool. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 43: Build-Up
These are high-wear areas. If allowed to wear too far, parent material starts to fold into the countersinks, and it becomes time-consuming to clean out this area when access is needed for blade rotation and replacement. © 2019 Genesis Attachments, LLC Genesis GVP 07 43... -
Page 44: Hard-Surfacing
1” to 1-1/2” (25 - 38 mm) to the parent material. 1/4” from edge See the following page for hard-surfacing illustrations and instructions specific to each area of the jaws. Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 45: Welding Maintenance
Do not crosshatch the curved areas of the jaws near the pivot. Use only straight stringers on these areas. Follow hard-surfacing instructions on the previous page. GVP 07 Shear Jaw Set Staggered stringers Grain Grain Staggered stringers Grain GVP 07 Cracker Jaw Set © 2019 Genesis Attachments, LLC Genesis GVP 07 45... -
Page 46: Hydraulic / Rotation Maintenance
12 VDC keyed power @ 10 amps • OEM quick-disconnect on boom for joystick button signals • 2 rocker-type switches in joystick handles for open/close, rotate • 1 momentary toggle switch for regen override (optional) Genesis GVP 07 © 2019 Genesis Attachments, LLC... -
Page 47: Trouble-Shooting Guide
Check excavator main control valve Jaw drifts closed or Check for bypass and replace seals if Processor cylinder or swivel bypass can be pushed closed needed GenFlow valve seal bypass Replace seal as necessary © 2019 Genesis Attachments, LLC Genesis GVP 07 47... -
Page 48: Rotator
Does not rotate Incorrect pressure settings Set pressures Faulty components Contact Genesis to replace valve Test for 12V at plugs on directional No electrical power to one side valve while operating controller Check if directional control valve shifts Does not rotate in one... -
Page 49: Warranty
Digital pictures are very helpful for diagnosing problems and recommending repairs. Contact the Genesis Service Department before making alterations, changes or repairs to any component that is going to be considered for warranty. Not doing so will void all Genesis warranty consideration. -
Page 50: Parts Order Policy And Procedure
A determination to accept or deny the claim will be made based on the information avail- able to Genesis. Warranty on purchased parts other than wear components is 6 months. There is no warranty period on wear parts or components. -
Page 51: Parts Order Form
Date: Phone: Contact: Shipping Address: E-mail: Billing Address: Purchase Order: Shipping Method: Model: Serial Number: Quantity Part Number Description Price E-mail to the Genesis Parts Department: genesisparts@genesisattachments.com For assistance, call 715-395-5252 © 2019 Genesis Attachments, LLC Genesis GVP 07 51... -
Page 52: Contact Information
CONTACT INFORMATION World Headquarters Europe/Africa/Middle East Genesis Attachments Genesis GmbH 1000 Genesis Drive Teramostrasse 23 Superior, WI 54880 USA 87700 Memmingen, Germany Toll Free: 888-SHEAR-IT Phone: +49 83 31 9 25 98 0 (888-743-2748) Fax: +49 83 31 9 25 98 80 genesis-europe.com...
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