Enviro IR-GAS-600P User Manual

Portable syngas analyzer

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PORTABLE SYNGAS ANALYZER IR-GAS-600P

SER

ANUAL

WUHAN ENVIRO SOLUTIONS TECHNOLOGY CO.,LTD

Add：:The 4th floor, No.28, Fozuling Road,East-lake

Hi-Tech Development Zone,Industry Park Wuhan

430000,China

Telephone:+86-27-86639266

Mobile：0086-15071131907

Email: info@gasese.com

Website: www.gasese.com

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Page 1 PORTABLE SYNGAS ANALYZER IR-GAS-600P PORTABLE SYNGAS ANALYZER IR-GAS-600P ANUAL WUHAN ENVIRO SOLUTIONS TECHNOLOGY CO.,LTD Add：:The 4th floor, No.28, Fozuling Road,East-lake Hi-Tech Development Zone,Industry Park Wuhan 430000,China Telephone:+86-27-86639266 Mobile：0086-15071131907 Email: info@gasese.com Website: www.gasese.com...
Page 2: Unpacking Instructions
1.4 Before using the analyzer The use of the IR-GAS-600P syngas portable analyser requires a full understanding of the analyzer operation. Use the analyzer only as specified in this manual, otherwise its good operation and initial performances may be impaired.
Page 3: Safety Information
PORTABLE SYNGAS ANALYZER IR-GAS-600P Do not attempt to disassemble, adjust, or service the analyzer unless instructions for that procedure are  contained in the manual and/or that part is listed as a replacement part. Do not allow liquids to condense or use high power sprays on the instrument.
Page 4: Safety Information For Analyzer Utilisation
PORTABLE SYNGAS ANALYZER IR-GAS-600P Safety information for Analyzer utilisation IR-GAS-600P Analyser is not designed for use in hazardous area. Never use the analyzer in an  EX environment with potential gas explosion risks. Human safety could be seriously endangered by flame, fire and/or deflagration.
Page 5: Notice For Electrical Connections
PORTABLE SYNGAS ANALYZER IR-GAS-600P - Pressure in: max. + 100 mbar relative; Processes with lower gas pressure will require the use of a gas sampling pump. Processes with higher gas pressure will requires the installation of a pressure reducer before the analyser to keep the gas pressure constant and limited to max. 100 mbar relative.
Page 6: Notice For Maintenance
PORTABLE SYNGAS ANALYZER IR-GAS-600P otherwise the analyzer lifetime might be shortened, or the analyser might be damaged. Notice for maintenance Always shut off the power supply before servicing the analyzer to prevent from electric  shocks. In order to operate correctly, the analyzer must be maintained timely, at least once a ...
Page 7: Features And Applications
IR-GAS-600P is based on NDIR technology to measure the gas concentration of CO, CO2, CH4 and CnHm(optional), based on TCD to measure he gas concentration of H2, and based on ECD to measure the gas concentration of O2 at the same time in one analyzer. The BTU calculation is available in IR-GAS-600P. 2.1 NDIR principle CO, CO2, CH4, C3H8 and other molecules by heterogeneous atoms in the infrared wavelength region with the absorption spectrum, its absorption intensity follows Lambert - Beer's Law.
Page 8: Specifications
PORTABLE SYNGAS ANALYZER IR-GAS-600P 2.3 Specifications Components Method Range Resolution Precision NDIR 0-5% to 100% 0.01% ≤2% NDIR 0-5% to 100% 0.01% ≤2% 0-5% to 100% 0.01% ≤3% 0-5% to 25% 0.01% ≤3% NDIR 0-5% to 100% 0.01% ≤2% CnHm (optional)
Page 9 PORTABLE SYNGAS ANALYZER IR-GAS-600P...
Page 10: Measurement Screen
PORTABLE SYNGAS ANALYZER IR-GAS-600P 3 Operation 3.1 Preparation before operation 1) Sample gas should connect to gas pretreatment system before using. The sample gas inletting into the gas analyzer should be clean, dry and without tar. 2) Gas outlet pipe should be leaded to outdoor; Gas outlet pipe should not no blocked.
Page 11 PORTABLE SYNGAS ANALYZER IR-GAS-600P The measurement screen shows up to 6 gas compounds that are measured by the analyser and the calculated gas heating value, with their respective chemical symbol, concentration and unit, as well as the remaining battery autonomy, the date and time and some functions : Disconnection: means the gas sensor communication is disconnected or trouble.
Page 12: Measurement Information
PORTABLE SYNGAS ANALYZER IR-GAS-600P 3.5 Measurement information In the INFO interface, it shows gas sensor information. The users cannot modify it, only for reference. 3.6 Calibration In the calibration interface. It needs password to enter. The password is 9999.
Page 13 PORTABLE SYNGAS ANALYZER IR-GAS-600P After input the password 9999, it will shows: Click drop-down box to select the gas you want to calibrate The real-time concentration of the gas you selected Input zero gas value when doing zero point calibration. Usually input 0 in zero point.
Page 14: System Settings
PORTABLE SYNGAS ANALYZER IR-GAS-600P 2) Span calibration a. Select the gas that needs to be calibrated; take CH4 as example b. Inlet calibration gas and check the real-time concentration. (e.g. if CH4 is 0-25% range, then please inlet 25% CH4 calibration gas, and balance should be N2);...
Page 15 PORTABLE SYNGAS ANALYZER IR-GAS-600P 3.7.1 USB connect computer Use USB cable into the USB interface, the analyzer connected to the computer, and then click on the "Connect to PC via USB”...
Page 16: Delete Data
PORTABLE SYNGAS ANALYZER IR-GAS-600P 3.7.2 Change Password Note: please remember the modified password, if you accidentally lost the password, you can contact the company after service 3.7.3 Others 3.7.4 Delete data Click on "Clear all data", click the "Confirm" button, appear "Empty successfully" means empty finished.
Page 17: Restore Factory Settings
PORTABLE SYNGAS ANALYZER IR-GAS-600P 3.7.5 Restore factory settings Click "Restore system settings”, click the "Restore" key, appear "Recovery is successful", indicating the successful recovery of factory settings. 3.7.6 Touch screen calibration For touch screen calibration, if the click speed is too fast, may lead to calibration failure. The correct method is: hold down "+"...
Page 18 PORTABLE SYNGAS ANALYZER IR-GAS-600P 3.7.7 Calorific value setting The settings are completed as shown in the following picture:...
Page 19: Common Faults
PORTABLE SYNGAS ANALYZER IR-GAS-600P 4. Common Faults Fault phenomenon Reason Solutions Less flow or no flow Sampling system fault; Check the sampling system and eliminate Sampling port leakage; external faults; Inlet port or gas pipe blocked Tighten the sampling port to connect the gas pipe and replace the sampling tube;...
Page 20: Instrument Maintenance
PORTABLE SYNGAS ANALYZER IR-GAS-600P 5. Instrument maintenance 1. During the maintenance of equipment, power should be cut off to avoid electric shock accident. 2. Should clean the instrument surface dust after the use it. 3. The instrument should be stored in a clean, ventilated and dry environment.
Page 21 PORTABLE SYNGAS ANALYZER IR-GAS-600P...