misia XM SERIES Installation, Operation And Maintenance Manual
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misia XM SERIES Installation, Operation And Maintenance Manual

Electric wire rope hoist
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ELECTRIC WIRE ROPE HOIST
XM SERIES
MANUAL FOR INSTALLATION
OPERATION AND MAINTENANCE
M 26/09/18
www.misia.com

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  • Page 1 ELECTRIC WIRE ROPE HOIST XM SERIES MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE M 26/09/18 www.misia.com...

  • Page 3: Table Of Contents

    Manual for installation, INDEX operation and maintenance of the wire rope hoists XM Series 1. PRELIMINARY INFORMATION Page 4 1.1 Compulsory warnings 1.2 Important information 1.3 Liability 1.3 Manual upgrading 2. DESCRIPTION OF THE HOIST/TROLLEY Page 6 2.1 Hoist configuration 2.2 Performance and technical features of the hoists with cylindrical/conical motors...

  • Page 4: Preliminary Information

    • The maintenance technicians. Reference legislative framework The manual must be left in the safekeeping of a duly The electric wire hoists XM Series and the relevant authorised person, in an appropriate place where it is movement trolleys comply with the Essential Safety always available in best conditions for reference.

  • Page 5: Liability

    With reference to the content of this instructions manual, MISIA declines any liability in the following cases: • Use non-compliant with national safety and injury prevention laws and regulations: •...

  • Page 6: Description Of The Hoist/Trolley

    Manual for installation, operation and maintenance of the wire rope hoists XM Series 2. DESCRIPTION OF THE HOIST/TROLLEY d) with double 2.1 HOIST CONFIGURATION rail trolley and supported or The electric hoists were designed and tested according suspended to the FEM calculation rules for lifting equipment.
  • Page 7 2. DESCRIPTION OF THE HOIST/TROLLEY ELECTRIC WIRE ROPE HOIST XM SERIES Hoisting motor, self-braking and conical Load limiter Three-phase asynchronous 1 or 2 speed electric motor All the hoists in the "XM" Series with 2 and 4 rope falls with cone rotor and integrated cone brake driven by a are systematically equipped with a load limiter.
  • Page 8 2. DESCRIPTION OF THE HOIST/TROLLEY ELECTRIC WIRE ROPE HOIST XM SERIES 2.2 PERFORMANCE AND TECHNICAL FEATURES Cylindrical motors Capacity Group Hoist Rope falls Hook stroke Lifting speed/Motor power m/min m/min m/min m/min 1000 8/2,6 2,5/0,83 12/4 2,5/0,83 1250 8/2,6 2,5/0,83...
  • Page 9 2. DESCRIPTION OF THE HOIST/TROLLEY ELECTRIC WIRE ROPE HOIST XM SERIES Conical motors Capacity Group Hoist Rope falls Hook stroke Lifting speed/Motor power m/min m/min m/min m/min 1000 8/2,6 12/4 1250 8/2,6 12/4 1600 8/2,6 12/4 4,5/1,5 4/1,3 2000 8/2,6...

  • Page 10: Movement Trolley Features

    2. DESCRIPTION OF THE HOIST/TROLLEY ELECTRIC WIRE ROPE HOIST XM SERIES 2.3 MOVEMENT TROLLEY FEATURES Trolleys Trolley speed and motor power Rope Monorail Double rail Capacity Group Hoist falls Type: 3-43 Type: 83 Type: 53-53C1 No. m/min kW m/min m/min kW...
  • Page 11 2. DESCRIPTION OF THE HOIST/TROLLEY ELECTRIC WIRE ROPE HOIST XM SERIES 2.4 STANDARD VERSIONS AND USE Standard use Rope fall arrangement S2 - 2 ROPE FALLS (2/1) S2 - 4 ROPE FALLS (4/1) D2 - 4 ROPE FALLS (4/2) CENTRAL FALL...

  • Page 12: Technical Information

    ELECTRIC WIRE ROPE HOIST XM SERIES Standard guards and insulation 2.5 TECHNICAL INFORMATION MISIA hoists are designed for use in an environment protected from atmospheric agents. Electrical parts are Reference legislative framework supplied with the guards and insulation as indicated in The design and construction of the electric rope hoists Tables 1, 2 and 3.
  • Page 13 2. DESCRIPTION OF THE HOIST/TROLLEY ELECTRIC WIRE ROPE HOIST XM SERIES Temporary service 2.6 CHOICE OF HOIST BASED ON FEM GROUPS As foreseen in the FEM 9.681 e 9.682 rules, electric self-braking motors for movement and lifting are The duty class of hoist use is determined by two...

  • Page 14: Installation Instructions

    Manual for installation, operation and maintenance of the wire rope hoists XM Series 3. INSTALLATION INSTRUCTIONS 3.1 PREPARATION FOR INSTALLATION 3.2 PACKAGE Before starting installation, make sure the Check in the packaging-list, or the delivery technical data of the hoist and the parts to be...

  • Page 15: Transport And Movement

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES NEVER USE SLING CHAINS TO LIFT OR 3.3.2 PACKAGE REMOVAL MOVE THE PACKAGE UNIT To extract the hoist from the package no LIFT THE PACKAGED HOIST WITH THE special slings are required.

  • Page 16: Mounting Trolley Type 3 And 83

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Verify the gauge of double rail trolleys Type 53 3.4 PARTS SSEMBLY as per the catalogue drawing. Verify the technical data of the hoist comply with the foreseen kind of operation, especially...
  • Page 17 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES If the rail has one open end, fit the trolley on the Press the plate against the inner spacers, open end of the rail and lock the rail end with tighten the nuts again paying attention that the a fixed stopper.

  • Page 18: Mounting Double Rail Trolley

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Position the trolley and tighten the plates. 3.7 BLOCK MOUNTING The space between the wheels and the beam flange must be 3÷4 mm. see Fig. 1 on page 16. To ensure the safe and reliable operation of the hoist, special care must be given to the fixing of the two rope Reassemble the pin pos.

  • Page 19: Electrical Equipment

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES After that, fasten the supplied clamps to the 3.9 CONNECTING THE HOISTS free rope end. WITHOUT EQUIPMENT TO ELECTRICITY Before switching on the hoist motor, check if FOR ROPES Ø 7-10 mm...
  • Page 20 R S T 400V 400V 220V 400V FAST SLOW XM SERIES 740/750/950/963/980/1100/1125 WITH END LIMIT SWITCH EXTERNAL TO THE MOTOR TERMINAL BOARD DOUBLE SPEED MOTOR SINGLE SPEED MOTOR SINGLE SPEED MOTOR FEEDING 400V 3PH FEEDING 400V 3PH FEEDING 220V 3PH...
  • Page 21 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CYLINDRICAL MOTORS 3.9.2 WIRING CONNECTIONS 1 OR 2 SPEEDS XM SERIES 308/312/316/525 (WITH FAST BRAKE RECTIFIER) DOUBLE SPEED MOTOR SINGLE SPEED MOTOR FEEDING 400V 3PH FEEDING 400V 3PH BLUE FAST SLOW...
  • Page 22 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CYLINDRICAL MOTORS 3.9.3 WIRING CONNECTIONS SINGLE SPEED SUITABLE FOR VFD SINGLE SPEED MOTOR FOR VFD FEEDING 400V 3PH PMG 510S Brake feeding 400VAC Monophase brake 180VDC 400VAC BRAKE 180 VDC 400VAC...
  • Page 23 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES C/T MOTOR 3.9.3.1 FOR VFD WIRING CONNECTIONS SINGLE SPEED MOTOR FOR VFD FEEDING 400V 3PH BRAKE RECTIFIER TYPE PBR1250 Separate brake feeding 400VAC monophase Brake 180V DC L2 - WHITE L3 - VIOLET...
  • Page 24 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES TRAVEL MOTORS 3.9.4 WIRING CONNECTIONS CROSS 1 OR 2 SPEEDS MODEL T AND KT BRAKE 110V DC BRAKE 180V DC Wiring connection star 400 VAC Wiring connection star 400 VAC DOUBLE SPEED MOTOR...
  • Page 25 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES END LIMIT SWITCH 3.9.5 WIRING CONNECTIONS EXTERNAL END LIMIT SWITCH *(lifting contactor) LIFTING PROBES DESCENT LIFTING LIFTING/DESCENT EMERGENCY CONTACT END LIMIT SWITCH INSIDE THE MOTOR TERMINAL BOARD DESCENT LIFTING PROBES LIFTING...
  • Page 26 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES OVERLOAD LIMITER 3.9.6 ELECTROMECHANICAL DSET22 In accordance with Performance Level PL “C” (ISO EN13849-1) ALARM ALARM RELÈ BLOCK RELÈ RELÈ THRESHOLD THRESHOLD PL “C” OVERLOAD OVERLOAD OVERLOAD DEVICE DSET 22 Terminal board overload limiter...
  • Page 27 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES OVERLOAD LIMITER ELECTROMECHANICAL DSET22 OVERLOAD LIMITER WIRING CONNECTION EXAMPLE 1,5 mm 1,5 mm 2A gG /3.5 X4 1 -WP01 200VA 6A gG PULS 1 mm X4 2 2,5 mm 1 mm...
  • Page 28 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES OVERLOAD LIMITER ELECTROMECHANICAL DSET22 MECHANICAL OVERLOAD LIMITER WIRING CONNECTION EXAMPLE 1,5 mm 1,5 mm 2A gG /3.4 -WF01 -WP01 320VA 4A gG PUSHB 1 mm 10 mm 1 mm 1,5 mm GNYE /3.4...
  • Page 29 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CONICAL MOTOR 3.9.7 WIRING CONNECTIONS EXAMPLES CONICAL MOTOR 4,5 KW SINGLE SPEED WIRING CONNECTIONS EXAMPLES / 5.0 / 5.0 / 5.4 / 5.0 4 mm² 20÷25A -WP01 I> I> I> -WB01 /4.4...
  • Page 30 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CONICAL MOTOR WIRING CONNECTIONS EXAMPLES CONICAL MOTOR DOUBLE SPEED WIRING CONNECTIONS EXAMPLES POWERS 3/1 - 4,5/1,5 - 6/1 KW / 5.0 / 5.0 / 5.3 / 5.0 2,5 mm² /4.5 /4.5 /4.4...
  • Page 31 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CONICAL MOTOR WIRING CONNECTIONS EXAMPLES CONICAL MOTOR DOUBLE SPEED WIRING CONNECTIONS EXAMPLES POWER 8/1,3 KW / 5.0 / 5.0 / 5.4 / 5.0 2,5 mm² /4.5 /4.5 /4.4 /4.4 13÷18A -WP01 I>...
  • Page 32 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CONICAL MOTOR WIRING CONNECTIONS EXAMPLES CONICAL MOTOR DOUBLE SPEED WIRING CONNECTIONS EXAMPLES POWERS 13/2,2 - 15/2,5 - 16/4 - 24/4 KW / 5.0 / 5.0 / 5.0 6 mm² /4.5 /4.6 /4.4...
  • Page 33 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CYLINDRICAL MOTOR 3.9.8 WIRING CONNECTION EXAMPLES CYLINDRICAL MOTOR DOUBLE SPEED WIRING CONNECTIONS EXAMPLES POWER UP TO 7/2,3 KW / 5.0 / 5.0 / 5.4 / 5.0 2,5 mm² /4.5 /4.5 /4.4 /4.4...
  • Page 34 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CYLINDRICAL MOTOR WIRING CONNECTION EXAMPLES CYLINDRICAL MOTOR WITH DOUBLE SPEED WIRING CONNECTIONS EXAMPLES POWER 8/2.6 KW / 5.0 / 5.0 / 5.3 / 5.0 4 mm² /4.5 /4.6 /4.4 /4.4 17÷23A -WP01 I>...
  • Page 35 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CYLINDRICAL MOTOR WIRING CONNECTION EXAMPLES CYLINDRICAL MOTOR DOUBLE SPEED WIRING CONNECTIONS EXAMPLES POWERS 12/4 - 15/5 - 18/6 KW / 5.0 / 5.0 / 5.4 / 5.0 6 mm² /4.5 /4.6 /4.4...
  • Page 36 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES CYLINDRICAL MOTOR WIRING CONNECTION EXAMPLES MOTOR WIRING CONNECTION CYLINDRICAL MOTOR WITH FORCED VENTILATION / 5.0 / 5.0 / 5.3 / 5.0 2,5 mm² 0,4÷0,63A 6÷10A -WP01 I> I> I> I> I>...
  • Page 37 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES C/T MOTORS 3.9.9 WIRING CONNECTIONS EXAMPLES CROSS TRAVEL MOTOR WIRING CONNECTIONS EXAMPLES 1,5 mm 2,5÷4A -WP01 I> I> I> -WB04 /5.4 /5.5 /5.5 /5.4 1,5 mm² GNYE /5.5 /5.4 -WM03 c/t right...
  • Page 38 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES C/T MOTORS WIRING CONNECTIONS EXAMPLES DOUBLE SPEED CROSS TRAVEL MOTOR CONNECTIONS EXAMPLES 1,5 mm /5.5 /5.6 /5.4 /5.5 2,5÷4A -WP01 I> I> I> /5.4 /5.5 -WB04 -WB04 /5.5 /5.4 /5.4 /5.6 /5.4...
  • Page 39 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES C/T MOTORS WIRING CONNECTIONS EXAMPLES DOUBLE SPEED AND DOUBLE CROSS TRAVEL MOTOR CONNECTIONS EXAMPLES 1,5 mm /5.5 /5.6 /5.4 /5.5 2,5÷4A -WP01 I> I> I> /5.4 /5.5 -WB04 -WB04 /5.5 /5.4 /5.4...
  • Page 40 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 3.9.10 MOTORS ABSORPTION Travel motors monorail trolley Type 83 Conical hoist motors Table 3 Table 2 "aM" type "aM" type Rated Rated Motor protection fuse Motor protection fuse current (in A)

  • Page 41: Start-Up

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Verify the proper installation of the rope into 3.10 START-UP the socket and that the rope is not tight. Verify the function of the power supply line and Check the stop limit switches for proper the capacity of the main line circuit breaker in position and fastening.

  • Page 42: Function Tests And Adjustments

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Gearbox side 3.11 FUNCTION TESTS AND ADJUSTMENTS Wound rope side Unwound rope side for hoists for hoists XM 308÷525 3.11.1 UP-DOWN LIMIT SWITCH The installed limit switch has the function to Motor side stop lifting in EMERGENCY cases only.
  • Page 43 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Block size (minimum measurement c). Run the lower block along the whole pre-set hook stroke and check that it stops correctly Version S2 (2 rope falls) Table 8 when it reaches the stopper on its way up and down.

  • Page 44: Load Testing

    3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 3.11.2 TROLLEY TRAVEL LIMIT SWITCH 3.12 LOAD TESTS 3.12.1 DYNAMIC TEST Perform the connection to the main power line. Provide adequate weights for load testing Do not interfere with the internal connections as follows: rated capacity x 1.1 and proper...
  • Page 45 3. INSTALLATION INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 3.12.2 LOAD LIMITER FUNCTION CHECK threshold warning Apply the rated load, switch-on the hoist motor and check proper intervention, with the signal on the button panel or the siren if available.

  • Page 46: Operation And Maintenance Instructions

    Manual for installation, operation and maintenance of the wire rope hoists XM Series 4. OPERATION AND MAINTENANCE INSTRUCTIONS 4.1 HOIST FUNCTIONS - “Intended purpose” 4.2 BEFORE STARTING Before starting the hoist, perform the following: The electric rope hoist is intended to handle goods or materials (by vertically lifting in the Visually check the equipment for integrity;...
  • Page 47 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.2.4 SAFETY DEVICES The operator must strictly avoid oblique pulling of the load, which is always dangerous and hard to control, and especially oblique pulling as shown in the figure,...

  • Page 48: What Must Always Be Done

    4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.3 WHAT MUST ALWAYS BE DONE! Precautions and operation criteria The proper use of the hoist allows to fully exploit its capabilities in complete safety. These potentialities are granted only strictly...
  • Page 49 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES ALWAYS check the ropes, block hook, load limiter and ALWAYS stand clear of the lifted load. keypad for integrity and efficiency. ALWAYS use "low" speeds for approaching and ALWAYS observe the maintenance schedules and spotting manoeuvres, for short distances.

  • Page 50: What Must Never Be Done

    4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.4 WHAT MUST NEVER BE DONE! Contraindications and improper use Use of the rope hoist for forbidden manoeuvres, its improper use and poor maintenance, not only generate seriously dangerous situations...
  • Page 51 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES NEVER use the rope of the hoist to sling the load. NEVER perform maintenance, inspection or repair steps without having previously put the hoist out of service, or with a suspended load and without having performed relevant safety procedures.

  • Page 52: Operation

    (especially by people under 16). When using a MISIA electric rope hoist the The operator must follow the directions operator must observe the directions given in received to maximum efficiency, minimum...

  • Page 53: Switching Off At End Of Work

    4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Manoeuvres - It is good practice to carry 4.7 MAINTENANCE out one movement at a time, since only this way a manoeuvre can be started, stopped The maintenance schedule includes ordinary...
  • Page 54 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.7.2 PERIODIC MAINTENANCE Rope corrosion and wear - In the event of a decrease of 10% or more of the rated rope Periodic maintenance includes steps performed diameter due to corrosion or wear, the rope by trained staff and concerning adjustments and must be replaced even in the absence of broken wires.
  • Page 55 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Limit number of visible broken wires Table 9 Number of visible broken wires , due to rope fatigue in a lifting device causing the obligatory replacement for: Number of load...
  • Page 56 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Limit switches - Check their conditions and Timers - Check and clean the contacts with proper operation (operate the limit switches the same procedures as the contactors; check manually several times). In particular, for the intervention simulating an external operation limit switches of the movements.

  • Page 57: Lubrication

    12 months Lubricant quantity Table 11A XM Series Gearbox size 740÷1125 Quantity kg. Possible filling up The use of different lubricant for the lifting gearbox can prejudice correct functioning and duration of the MISIA gearboxes and therefore the warranty conditions expire.

  • Page 58: Replacements

    4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.8.2 PROCEDURE TO DRAIN AND CHANGE 4.9 REPLACEMENTS GEARBOX OIL ON DOUBLE RAIL TROLLEY TYPE 53 Removal and installation procedures • Oil is drained at a temperature no lower than +20°C 4.9.1 MONORAIL TROLLEY...
  • Page 59 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES HOIST TRAVEL MOTOR TYPE 3 Wheels must be replaced when the original dimensions change as shown. Removal: loosen the 4 lock nut pos. 1 and pull out the motor.
  • Page 60 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES For hoists with long coupling strokes, XML Max. tolerance on dimension D: -5% of series, changing the pull motor must only be the original value. carried out in the vertical position with the hoist on the ground.
  • Page 61 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES This step, if performed as above described, To remove the rope guide proceed as follow: requires special experience and therefore Loosen the screws pos. 1 (Fig. 1), detach the only skilled technicians can be entrusted rope guide slide pos.
  • Page 62 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Fig. 7 Fig. 5 Fig. 8 Mounting new rope: push the cable last clamp letting out of about 40 mm the end of the rope ; tighten the clamp screws ( Fig . 5 - pos .1) tightening the rope up to the crushing of the same and fix the other terminals .
  • Page 63 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES Rope guide ring assembly for hoists type XM 4.9.6 LIFTING BRAKE FAN OF CONICAL MOTOR 308÷525 is indicated in figures 12 and13). For hoist dimensions 740÷1125 see the figures Removing and installing: first make sure that there indicated.
  • Page 64 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.9.7 BRAKE TYPE "M" FOR CYLINDRICAL 4.9.8 TROLLEY TRAVEL BRAKE TYPE E LIFTING MOTOR (MOTORS WITH CYLINDRICAL ROTOR) REMOVING AND INSTALLING Brake fan removal: Loosen the screws pos. 1, remove THE ELECTROMAGNET the cover, pos.

  • Page 65: Adjustments

    4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.10.2 ADJUSTMENT OF BRAKE TYPE "M" 4.10 ADJUSTMENTS FOR CYLINDRICAL LIFTING MOTOR 4.10.1 ADJUSTMENT FO THE CONICAL HOIST - Check the magnetic gap (air gap) "a" and wear of the MOTOR BRAKE brake as for table 16.
  • Page 66 4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.10.3 ADJUSTMENT OF TROLLEY 4.10.4 ELECTROMECHIANICAL LOAD MOTORS BRAKE - MOTORS WITH LIMITER SETTING CYLINDRICAL ROTOR 1st threshold warning This step must be performed with a still trolley and Apply the rated load, switch-on the hoist motor and without load.
  • Page 67 ELECTRIC WIRE ROPE HOIST XM SERIES QUICK GUIDE TO LIMITER ADJUSTMENT (FIG. G / DETAIL 2) The MISIA load limiter is pre-calibrated with two levels: Threshold 1 = 110% (rated load +10%) Threshold 2 = 125% (rated load +25%) During the hoist installation phase, precision calibration may be necessary before testing.

  • Page 68: Troubleshooting

    4. OPERATION AND MAINTENANCE INSTRUCTIONS ELECTRIC WIRE ROPE HOIST XM SERIES 4.11 TROUBLESHOOTING The column of the "component fault table" lists the The following tables show the possible malfunctions of fault, the relevant function and the possible causes. the individual functions of the trolley/hoist.

  • Page 69: Removal - New Destination

    • carefully check the function of the keypad. new destination and address of the new user, so MISIA srl can send updated information, if any, in connection to the hoist and/ or this manual. 4.14...

  • Page 70: Periodic Maintenance Reports

    Manual for installation, operation and maintenance of the wire rope hoists XM Series 5. MAINTENANCE REPORT 5.1 PERIODIC MAINTENANCE REPORTS List A (recommended monthly, six-monthly maintenance) • Ropes In these maintenance reports the user must record all • Hook performed maintenance steps at monthly, six-monthly •...
  • Page 71 Manual for installation, operation and maintenance of the wire rope hoists XM Series NOTE...
  • Page 72 Manual for installation, operation and maintenance of the wire rope hoists XM Series NOTE...
  • Page 73 Manual for installation, operation and maintenance of the wire rope hoists XM Series NOTE...
  • Page 74 Manual for installation, operation and maintenance of the wire rope hoists XM Series NOTE...
  • Page 76 Misia Paranchi srl Via dei Lavoratori 9/11 20092 Cinisello Balsamo (Milano) Italy Tel. +39 02 61298983 - Fax +39 02 6121769 www.misia.com - info@misia.com M 26/09/18...

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