Summary of Contents for KBB KS1000
- Page 1 ООО "АВТОМАТИКА" http://avtomatika.ooo/ Sliding door drive unit KS1000 Assembly-and operating instructions KBB Automated Entrances Inc.
- Page 2 KS1000 Assembly-and operating instructions 1. Summary Instruction of this manual--------------------------------------------------------------------3 1．1 Product Description---------------------------------------------------------------------------3 1．2 Application area--------------------------------------------------------------------------------5 1．3 Technical parameters--------------------------------------------------------------------------5 1．4 Security----------------------------------------------------------------------------------------- 5 2. Basic Assembly 2.1 Assembly types ----------------------------------------------------------------------------------- 6 2.2.Assembly instruction -----------------------------------------------------------------------------7 3. Components Installation 3．1 Installation of running carriage subassembly --------------------------------------------- 11 3．2 Installation of drive Unit--------------------------------------------------------------------- 14...
- Page 3 Advice <<Assembly and Operating instructions>> defines not only the responsibilities of quality guarantee between KBB and Users, but also the stipulation of generating and ceasing right & obligation in after-sales service respect. Please seriously read <<Assembly and Operating instructions>> before applying to KBB products...
- Page 4 Could cause components to be damaged or malfunction Notes： Clues that facilitate the work KBB keep the right to modify its products. If some modification is done, we will not inform users about it。 All dimensions unit without label are “ mm”...
- Page 5 1、 Carrier profile 2、Running gear 3、Drive unit Figure 1.1 Section drawing of installing drive unit Overall length of guide way profile Valid passage width Figure 1.2 Installation drawing of door leaves Carriage profile Running gear Drive unit Control unit Electron-mechanic lock Spare battery Dentiform belt Reverse wheel...
- Page 6 90k g 0.45-0.65m/s drive telescopic door Attention: The application limits of KS1000 sliding drive unit are defined in the sales documents. Any application beyond the limits is not allowed. 1．4 Technical parameters The socket and main cable supplied by user 220V+10%，50/60Hz，10A...
- Page 7 2. Basic Assembly 2．1 Assembly Types There are 6 assembly types available. A The assembly of lintel that made up of carrier profile and supporting profile. B Lintel assembly with angle. Hanging assembly of steel board structure.
- Page 8 D Hanging assembly in corner E Hanging on ceiling assembly in corner F Hanging on Ceiling assembly with steel tube 2．2 Assembly...
- Page 9 Assembly closing point CE determining the assembly position of the carrier profile Double winged sliding door Single-winged sliding door The assembly way of opening from the right.（mirror image for version when opening from the left） Min. carrier profile length (2+LW+100) X、Y Possible over-length of carrier profile valid passage width Closing edge...
- Page 10 Assembly carrier profile 1． Mark out the closing point CE on the carrier profile. Place the carrier frame on the floor and use gradienter to adjust the level and mark out the water level line UK Attention: Horizontal deviation <1mm/m。 CE Closing edge UK water level line that cause from the joint of carrier profile’...
- Page 11 水平仪 Gradiente 平尺 Flat ruler 5． Drill the mounting holes for screws M8. 6． Use screws and thinner washer to fix supporting profile (with type A) and carrier profile (with style B). Notice to align the lower assembly edge M with closing point CE. Attention: Maximum difference between closing point and M point is not more than 2mm Note：After installation of carrier profile, install the running carriage set on carrier profile, and then put two blocks at two ends of carrier profile to prevent running carriage...
- Page 12 3.Components Installation 3．1 Installation of running carriage set The basic set of running carriage includes: Running carriage set 2 sets Stop piece 1set Wiper brush 2sets Belt nip 1set 3．1．1 Assembling the running carriage 1． Fix the wiper brush (4) on the outside of outer running carriage set by using the cheese head screw M6x6 and washer 2．...
- Page 13 Single-winged sliding door Figure3.3 3．1．3 Installation of the sliding wings 1． On the running carriage screwed the sliding wings. Attention: For both winged sliding door, when sliding sings closed, the stop pieces must touch at the closing point CE (The closing pressure applied on the sliding wings must not exceed a maximum value of 80N) For both winged sliding door, when sliding sings closed, the stop pieces must touch at the closing point CE (The closing pressure applied on the sliding wings must not exceed a maximum value of 80N)
- Page 14 2 pieces washer 2 pieces M6 square nut。 Fix the stop pieces on the carrier profile directly. See Figure3.5 3．1．4．2 Single-winged sliding door Open the door to right side(See Figure 3.6). Mirror –image for version opening to the left. Figure 3.6 The stop piece (5-A) and the cross stop piece (8) include the following components: 2 pieces cheese-head screws 2 pieces washer...
- Page 15 Figure 3.8 According to different assembly types, , tentatively fix the belt driver onto the running carriage set(2) by using the component (10) ( including 2 pieces cheese-head screws M6x10 and 2 piecesφ6 washers) . The final installation is made after adjusting the door center. 3．2 The installation of drive unit.
- Page 16 2. Tentatively fix the reverse wheel(19) on the carrier profile(1) with inner hexagon screw and washer. The final assembly is carried out after the toothed belt has been in position. See Figure3.10 Figure 3.10 3．4 Installation of the toothed belt 1．...
- Page 17 Figure 3.13 Attention: Take care when tightening the toothed belt (21). If insufficient and excessive tension of the toothed belt increases the wear and causes noise during the operation. 8． Tighten fastening screw(23) Setting the door Center( Take the double-winged door as example) When adjusting, belt-clip (9) must not be tightened.。...
- Page 18 Figure 3.15 1． Insert nuts(11) in “T” groove.。 2. Fasten the control unit (25) onto the carrier profile with inner hexagon screws and washer. Tighten the screws 3. Connect the cable of drive unit (26) 3．6 The installation of control panel PSA。 The location of control panel is determined by the actual installation project.
- Page 19 4．1 Preparation before operation All KS1000 basic components and optional parts have been fixed and arranged . All cables are ready for using.。 Attention: If there are no light barriers fitted, two wire links must be connected at the corresponding terminals according to the connection diagram of control unit.
- Page 20 1. Being the sliding wings into the center position 2. Plug in the power plug 3. On KS1000 control board, LEDS 5V/24V and POWER are lit 4. With PSA, LED 32 flashes approx.5 seconds after plug-in. The installation set its up and remains open.
- Page 21 the front board corresponds to their binary value. The soft switch and the related error number are obtained by adding the numbers next to the lit LED’s. Examples: The lit LED’s 16/4/1 16+4+1=21 soft switch/error code 21 Communication between control unit and PSA control panel are fail-safe and tamper-proof via a modern bus system (Two wire line).
- Page 22 One-way in/out One-way traffic. The door is locked (Standard), only the inside sensor will effectively actuate the door to open. Night LED1 The door is locked. Only the switch lock can effectively actuate the signal to open the door. The inside sensor is effective when only the door doesn’t close.
- Page 23 LED1 Set the night keep-open time. The standard hold time is 7 seconds. The adjustable range is 0-30 seconds. It is selected via switch lock and is independent of the program switch. Notice: 1.The standard settings are validated upon the first commission of the door. 2.If the reset is made after adjustments have been changed on the 2 level, the speed of open and close and the keep open time will be reset to the standard value.
- Page 24 Only one open or close Power failure open only, Power failure close only Standard reduced distance About 180mm reduced distance on opening position PSA code lock off PSA code lock on Keep open time (standard) Keep open time direct closure Winter/ Summer actuation off Winter/Summer actuation on Drive unit 1 (Rotation direction...
- Page 25 Closing hindrance standard Closing hindrance special Default, corresponds to the standard setting, LED32 not lit. This setting is reset after a RESET (standard) * The selection applies to the standard lock. R Only active after RESET No.1 One-way operation In the lock-up position, the door is locked. In the lock-up position, the door is unlocked.
- Page 26 Door closes in all program switch positions, the control panel power is shut. Opening via wake-up. After each wake-up the door is closed. If the door is not yet closed, the above function applies after the exhaustive discharge limit the emergency battery has been reached. No.8 Sliding distance Standard sliding distance When the open width is up to 180mm, the velocity will slow.
- Page 27 No.18 After reset: value of 2 level If the soft switch is OFF, the velocity and the partial width will restore to the standard value (Refer to 5.2.2) If the soft switch is ON, the set value will be retained. No.21 Battery mode in the lock-up position No emergency operation in the Lock-up position (the main power is switch off), except opening via key-operated switch Wake-up.
- Page 28 5.2.4. Malfunction indication (4 level) In the event of a fault, the normal program position display is interrupted every 2 seconds for a duration of 1 second to display a red error code (LED ERR lights up together with error number the fault code.
- Page 29 barrier) Power interrupt, (emergency battery mode) Emergency battery is not operative Close position error Floor lock Jumper on power-print not plugged Closing hindrance special * The 24v power supply is switched off. E The error is only identified during the setting-up procedure F Fatal fault( The system is switched to manual) K Error message remain as long as the mode error is pending.
- Page 30 ♦ Infrared light detectors LS1/LS2 (ON) ♦ Emergency stop STOP (OFF) ♦ Emergency battery charge CHARGED( ON) “ blinking” The status displayed between brackets indicates if the control unit is operative. 5.3 Safety elements and functions Infrared light detectors LS1 and LS2 If the infrared light detectors are cut off, the drive unit is reversed.
- Page 31 Locking the door Switched to 0 V EXIT Switched to 0 V Automatic full open Automatic half open Switched to 0 V via 2 diodes Terminals 25 and 26 By short-circuiting the PSA connection during 2 seconds (terminals 25 and 26), a RESET can be carried out with or without PSA.
- Page 32 The interlock can also be combined with KS1000 sliding door, folding door. Safety interlock Four opening elem. (e.g. push-buttons) are required. After an opening element (A1) or (B1) has been actuated. The respective door is opened and closed again after the hold-open time has expired.
- Page 33 6.2 Maintenance Check the function of different elements (as far as KS1000 sliding door are included in the installation) according to the operating instructions. To avoid jeopardizing the safety of the door users, any defective safety elements may not be disconnected in order to continue the operation of the door.
- Page 34 and the nuts Clean the installation Drive unit Drive unit Holding power in closed position Transmission elements: such as: toothed belt, flat belt, cables, rods, and chains Carrying- and counter pressure rollers/ traveling carriages Carrier rails Open/ close positions Control unit Electrical connections Control functions Program switch (Check all the...
- Page 35 If necessary, the door should stop operating, and shall be repaired as soon as possible. Every maintenance and troubleshooting which has been carried out should be fully noted in the check book 6．4 KS1000 spare parts Name Part number Essential Carrier Profile Control unit（KSM）...
- Page 36 Mobile-wing running PN01231058 carriage set （PSA） PN01231063 Mechanism elements Electronic elements Optional Operator cover Fixed elements of operator cover Bottom baffle Side cover Batteries set（KSB） PN01231056 Electro-mechanical lock PN01231059 6．5 Environment protection treatment An ecological acceptable disposal of the sliding door is possible, by separating and recycling the individual materials.
- Page 37 Carrier 支撑梁 profile Supporting Rubber 橡胶合页 Profile Hinge 辅梁 盖板 Cover 旋转定位片 Rotation Positioning piece 下盖板 Bottom cover 支撑梁 Rubber Hinge 橡胶合页 盖板 cover 旋转定位片 Rotation positioning piece 下盖板 Bottom Cover Appendix 1: Drawing of Cover installation 附图1:盖板安装图...
- Page 41 Drive unit 1 D r i v e u n i t 1 R S 2 3 2 / R S 4 8 5 Operating element open inside p l u g Operating element open outside O p e r a t i n g e l e m e n t o p e n i n s i d e Operating element open...
- Page 42 A 1 1 M C U 插座 Plug X 1 5 电子机械锁控制 Electro-mechanical V E R 1 (双向) lock (two-way) 2 x 0 . 5 m m K E Y X 1 6 4 x 0 . 5 m m Manual unlocking T U Z U K 人工开锁...
- Page 43 Activating Devices A c t i v a t i n g D e v i c e s o p e r a t i n g e l e m e n t o p e n o n k e y - o p e r a t e d s w i t c h R a d a r / R a d a r /...
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