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AZEK Evolutions Rail Installing

Contemporary with cablerail by feeney

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Installing AZEK Evolutions Rail
Installing Evolutions Rail™ Contemporary Style with CableRail by Feeney
Installing CableRail by Feeney
Installing Evolutions Rail™ Contemporary Style Stairs with CableRail by Feeney
Installing CableRail by Feeney
Important Information
• Please read all instructions completely before starting any part of the installation.
• Evolutions Rail™ should be installed using the same good building principles used to install wood, composite, or metal railing and in
accordance with the local building codes and the installation guidelines included below.
• AZEK
®
Building Products accepts no liability or responsibility for the improper installation of this product.
• Evolutions Rail may not be suitable for every application and it is the sole responsibility of the installer to be sure that Evolutions Rail
is fit for the intended use. Since all installations are unique, it is also the installer's responsibility to determine specific requirements
in regards to each rail application.
• AZEK
Building Products recommends that all applications be reviewed by a licensed architect, engineer or local building official
®
before installation. If you have any questions or need further assistance, please call AZEK Customer Service at 877-ASK-AZEK (877-
275-2935) or TimberTech Customer Service at 800-307-7780, or visit our website at www.azek.com or www.timbertech.com.
• Evolutions Rail is tested as a whole system and should be used that way. It is not intended to be used in conjunction with other railing
systems or fasteners.
• The following Installation Guidelines are applicable for installation of Evolutions Rail only.
• IMPORTANT: Make sure the DRIVE TOOL/DRILL is configured or set to use the SCREW setting when driving and/or tightening
all FASTENERS.
• SAFETY: Always wear goggles when handling, cutting, drilling and fastening materials.
• Failure to install this product in accordance with applicable building codes and Evolutions Rail's written Rail Install Guide may lead to
personal injury, affect rail system performance and void the product warranty.
• The buildup or generation of static electricity is a naturally occurring phenomenon in many plastic based products such as carpeting,
upholstery, and clothing, and can occur on alternative decking under certain environmental conditions. This static electricity can
discharge once contact is made with hardware, railing, or other conductors of electricity.
Installing Evolutions Rail
with CableRail by Feeney
for Evolutions Rail™ Contemporary Style ........................................... 8
®
Stairs for Evolutions Rail™ Contemporary Style ............................... 16
®
Contemporary
TM
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Page 1
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Summary of Contents for AZEK Evolutions Rail

  • Page 1 275-2935) or TimberTech Customer Service at 800-307-7780, or visit our website at www.azek.com or www.timbertech.com. • Evolutions Rail is tested as a whole system and should be used that way. It is not intended to be used in conjunction with other railing systems or fasteners.
  • Page 2 • This does not include applications where the 4x4 posts extend above or - 3 in 8’ Pack through the top rail profile. • Evolutions Rail Contemporary requires a top rail profile (deck plank) to complete the system for a proper installation and code compliance. Component Dimensions 36”...
  • Page 3 Installing Evolutions Rail Contemporary with CableRail by Feeney ® CUT POSTS AND TEMPORARILY INSTALL POST SLEEVES • Posts must be positioned no more than 8’ on center, and must be plumb. • Trim post a min of 35 1/2” (for 36”) or 41 1/2”...
  • Page 4 Installing Evolutions Rail Contemporary with CableRail by Feeney ® DETERMINE INTERMEDIATE BALUSTER LOCATION • Use the Intermediate Base Plate of the Intermediate Baluster as a template on the bottom Universal Rail. 1’ to 6’ on center requires 1 Intermediate Balusters.
  • Page 5 Installing Evolutions Rail Contemporary with CableRail by Feeney ® ATTACH BASE PLATE TO INTERMEDIATE BALUSTER #10 x 1” Stainless Screws • Place the bottom Universal Rail and allow the rail to rest on its foot Pre-Drill 3/16” into Intermediate blocks.
  • Page 6 Installing Evolutions Rail Contemporary with CableRail by Feeney ® ATTACH BOTTOM UNIVERSAL RAIL AND TRANSFER HOLE LOCATION ONTO POST SLEEVE • Set the bottom Universal railing into place and Pre-Drill pilot holes through the Post Sleeve and into the post through Pre-Drill 9/64”...
  • Page 7 Installing Evolutions Rail Contemporary with CableRail by Feeney ® SECURE TOP UNIVERSAL RAIL & TRIM TOP RAIL • Pre-Drill pilot holes through the Post Sleeve Make sure any seams fall at the center of a post and into the post through...
  • Page 8 Installing CableRail by Feeney ® for Evolutions Rail Contemporary PRE-DRILL ANCHOR PRE-DRILL POST SLEEVE THROUGH POST SLEEVES • Using the marks on the • For the through posts, Anchor Posts, drill a drill a 1/4” hole through through hole only in the both the Post and Post Post Sleeve with a 1/4”...
  • Page 9 Installing CableRail by Feeney ® for Evolutions Rail Contemporary ATTACH QUICK- CONNECT FITTINGS Quick-Connect Fitting • Screw on Quick-Connect fitting onto one side of the railing and Quick- Connect Swivel fittings lock nuts onto the hanger Quick-Connect Swivel bolts on the other side.
  • Page 10 Installing CableRail by Feeney ® for Evolutions Rail Contemporary TIGHTEN CABLE • Use a set of 3/8” open- Tightening Order ended wrenches to tighten the Cable using the “swivel” end insuring the Cable does not twist. If necessary, the Cable can be removed from the Quick-Connect fitting by using the Quick-Connect Release Tool.
  • Page 11 Installing Evolutions Rail™ Contemporary Stairs with CableRail by Feeney ® CUT POSTS AND MEASURE AND TRIM TEMPORARILY UNIVERSAL RAILS INSTALL POST SLEEVES • Rest the bottom Universal Rail on stairs and transfer • Posts must be the length and angle of positioned no more the stairs onto the rail.
  • Page 12 Installing Evolutions Rail™ Contemporary Stairs with CableRail by Feeney ® ATTACH FOOT TRIM BLOCKS AND INTERMEDIATE BRACKETS STAIR BALUSTERS • Attach provided brackets • Trim Baluster to length to the Universal Rails. and angle. Pre-Drill center hole. Pre-Drill 9/64” through Brackets #10 x 7/8”...
  • Page 13 Installing Evolutions Rail™ Contemporary Stairs with CableRail by Feeney ® ATTACH BASE PLATE TO INTERMEDIATE BALUSTERS • Set the bottom Universal Rail in place and allow the rail to rest on its Foot Blocks. • Attach base plate to the Intermediate Baluster.
  • Page 14 Installing Evolutions Rail™ Contemporary Stairs with CableRail by Feeney ® MEASURE AND TRIM BOTTOM POST AND BOTTOM POST SLEEVE • Mark where Top Universal Board meets Bottom Post Sleeve. • Remove Post Sleeve and trim to stair angle. Replace Post Sleeve.
  • Page 15 Installing Evolutions Rail™ Contemporary Stairs with CableRail by Feeney ® SECURE TOP UNIVERSAL RAIL AND PREPARE TOP RAIL • Pre-Drill pilot holes through the Post Sleeve Pre-Drill 9/64” and into the post through #10 x 2” Coated Screws holes in the brackets of the top Universal Rail.
  • Page 16 Installing CableRail by Feeney Stairs ® for Evolutions Rail™ Contemporary PRE DRILL POST Scrap Baluster for SLEEVES drill angle Drill a through hole only in the Post Sleeve with a 1/4” drill bit at the same angle as the stair run.
  • Page 17 Installing CableRail by Feeney Stairs ® for Evolutions Rail™ Contemporary DRIVE IN HANGER BOLTS • Screw Hanger Bolts into the pilot holes at the same angle of the stairs using the Hanger Bolt Installation Tool. Leave about 1” of machine thread exposed for cable take-up.
  • Page 18 Installing CableRail by Feeney Stairs ® for Evolutions Rail™ Contemporary THREAD CABLE • When all of the hardware is in place, insert one end of the Cable into the Quick-Connect fitting. • Feed the Cable through the Intermediate Baluster (or through posts) with a lacing needle.
  • Page 19 Installing CableRail by Feeney Stairs ® for Evolutions Rail™ Contemporary TIGHTEN CABLE 3/8” open ended wrenches • Use a set of 3/8” open-ended wrenches to tighten the Cable using the “swivel” end insuring the Cable does not twist. • Once the Cable is...
  • Page 20 The AZEK Company 1330 W. Fulton Street, Suite 350 Chicago, IL 60607 AZEK.com | TimberTech.com Page 20 ©2018 AZEK Building Products LIT-EVRAILINSTALL-CABLE | REV 11/18...