maltech M5-Eco Use And Maintenance Manual

Plaster sprayer

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USE AND MAINTENANCE MANUAL

PLASTER SPRAYER

M5 - Eco

M a l t e c h G m b H - S r l

I-39040 Freienfeld – Campo di Trens (BZ)

Gewerbezone Reifenstein 15

Zona Artigianale Reifenstein 15

Tel. 0472-765065 Fax 0472-764295

ITO1449180213

www.markham-sheffield.co.uk - Tel: +44 (0) 1909 730861

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Summary of Contents for maltech M5-Eco

Page 1 USE AND MAINTENANCE MANUAL PLASTER SPRAYER M5 - Eco M a l t e c h G m b H - S r l I-39040 Freienfeld – Campo di Trens (BZ) Gewerbezone Reifenstein 15 Zona Artigianale Reifenstein 15 Tel. 0472-765065 Fax 0472-764295 ITO1449180213 www.markham-sheffield.co.uk - Tel: +44 (0) 1909 730861...
Page 2: Introduction
The MALTECH M5 - Eco series plaster sprayer is suitable for all types of use both internally and externally. With this machine it will be possible to carry out plastering work internally and externally, rustic finish, insulating plastering, and ready and self-levelling mortar for floors.
Page 3: Table Of Contents
ONTENTS ....................2 N T R O D U C T I O N ......................3 O N T E N T S ..............4 U A R A N T E E A N D M O D I F I C A T I O N S ..5 E G U L A T I O N S R E L A T I N G T O T H E U S E A N D M A I N T E N A N C E M A N U A L ..............7...
Page 4: Guaran Tee And Modifications
UARAN TEE AND MODIFICATIONS Guarantee MALTECH offers a guarantee of a year from delivery of the apparatus for the single production machine, as established by law. For the validity of the guarantee the client must supply proof of the date of purchase (e.g.
Page 5: Regul Ations Relating To The Use And Maintenance Manual
The present use and maintenance manual is an integral part of the MALTECH machine and must be conserved in a recognisable place of easy and rapid access for the operator. For the remaining risks existing, always in relation to the use in conformity of the machine, refer to the safety regulations contained here.
Page 6 Symbols on the machine The following symbols (references or also pictograms) are applied to the machine and indicate dangerous areas and situations. These references (pictograms) must be kept clean and immediately replaced in case of defacement or damage. Read the manual carefully Attention: electrified parts! before beginning work.
Page 7: General Safety Regul Ations
It is above all a matter of your safety! General Before eventually starting work with the MALTECH machine it is necessary to read and fully understand the content of the general safety regulations and the use and maintenance manual.
Page 8 Electrical power Only specialised personnel can carry out work on the electrical plant. Turn the MALTECH machine off immediately in the case of a fault in the electrical plant. The machine can be connected only with dispensers of current in conformity with the law.
Page 9 The MALTECH machine must be fixed so that it cannot slide away. Incorrect or unsatisfactory montage can cause damage to the machine or to its singular parts and cause grave danger to people! To avoid this, the operator must keep rigorously to the instructions contained in the use manual for carrying out a correct montage.
Page 10 Start-up The MALTECH machine can be used only in a perfect technical state. All the safety devices must be examined before every new start to check their efficiency. The use of the machine with defective or extraneous safety devices is severely forbidden.
Page 11 The hoses must not have breaks or bottlenecks so that the material contained can flow freely. If, in spite of all the procedures having been carried out correctly, anomalous pressure values exist, put the machine on standby and carry out a check as indicated in the present manual. Do not make modifications, check the condition of the rotor and the stator.
Page 12 ATTENTION Spare parts must always conform to the technical standards. This conformity is guaranteed using original Maltech spare parts. (The use of non-original spare parts forfeits the guarantee). If it is necessary to modify the machine, the manufacturer must first approve these modifications in writing! The control and safety units cannot undergo any modifications.
Page 13: Technical Data
ECHNICAL DATA Identification plaque The type, the model, the series number year construction are shown on the identification plaque. plaque lost, coordinator must replace it! This data might be requested in the case of orders for spare parts or requests from clients for assistance. Important Capacity data Level of sound pressure...
Page 14: Range Of Normal Use
Only adults who have been instructed in its functioning (training by the responsible person) and who have read and understood the present use and maintenance manual are allowed to use and maintain the MALTECH machine. The responsible person must document the completed trainng! Only prepared personnel can operate the plant.
Page 15: Transporting
RANSPORTING One of the amazing characteristics of the MALTECH M5-Eco plaster sprayer is the simple handling, obtained thanks to light, but at the same time robust, construction materials. The MALTECH machine can be transported both complete and dismantled into its single segments.
Page 16: Dismantling
ISMANTLING Description of the points needed for dismantling the machine into its single parts. First turn off all the function keys and the switches on the electrical box. Then remove all the possible electrical power connections. Check that the sprayer and the hoses have been properly cleaned. In the case of particularly resistant dirt and incrustations the machine must be cleaned according to the instructions in the „ENDING...
Page 17: First Start - Up
IRST START The present manual must be read and understood in detail before starting-up and using the machine. ATTENTION The machine is supplied complete on a pallet with hoses uncoupled and separately packed or dismantled into the relative single parts. These parts have to be mounted to start-up.
Page 18 Installing the pumping unit The pumping unit, dispatched separately from the rest, can be installed after installing the mixing chamber. To do this turn the mixing chamber upwards and prevent its possible overturning by blocking the fixing lever in position on the sleeve. Mount the pumping unit and lock the two threaded nuts well with a spanner for nuts.
Page 19: Starting - Up
In addition, it is necessary to make sure that the power supply is stable and that there are no possible rapid fluctuations of tension. If this cannot be guaranteed, MALTECH forbids the ATTENTION use of the machine and does not offer any guarantee for the electrical parts of the machine.
Page 20 Water connection Two water connections have been envisaged on the machine. The main connection supplies the water needed for mixing. The secondary connection is for cleaning the machine. The machine is equipped with a water pump for setting sufficient pressure, independent of the pressure of the water supply connection.
Page 21 Control elements Main electrical cabinet Start / Stop key Water key Main switch Cell disc selector Central plug of current with phase shifter Main switch: Turning on the main switch provides power to the machine, which is, therefore, ready for use. Cell disc selector: Two states are possible for the cell disc switch: 0 = „OFF“...
Page 22 Controls for the direction of rotation Check that the direction of rotation is correct before using the machine. If not, the machine may suffer damage. Important Procedure: After having turned off the machine by turning off the main switch (Pos. „0“), remove the power supply plug. Then open the side blocking device of the inclinable flange and tilt pressure...
Page 23 If the pump motor does not rotate, check the electrical connections and the position of the main switch in the electrical box. If the pump still does not rotate even with all the electrical connections correct and the main switch on, do not ATTENTION open the electrical box but leave the machine to be examined by an authorised technician or a qualified electrician.
Page 24 It is possible that the hose that transports the mixed material to the sprayer becomes obstructed if there is an insufficient quantity of water. This can cause grave wear to the pumping unit. We recommend, therefore, beginning with a lot of water in order ATTENTION to be able later to dinimish the flow of water desired.
Page 25 A manometer for the pressure of the mortar must be mounted between the pump outlet and the transport hose as an additional control device. This manometer supervises and indicates the pressure present in the transport hose. ATTENTION! It is possible to use only transport hoses that can guarantee an operative pressure of at least 40 bars! ATTENTION We recommend, before connecting the transport hose to the...
Page 26: U S E
It is possible to start when the machine is ready for use. Check the machine before every use. In particular, check that all the protective covers are integral, mounted and fixed. It will not be possible to use the machine if damage eventually ATTENTION occurs! Automatic functioning...
Page 27 If there is insufficient pressure in the jet, examine the air nozzle for possible obstructions and both hoses for possible bends. In case obstruction parts must cleaned immediately! In the same way promptly eliminate possible ATTENTION bends found on the hoses! During the vaporising procedure the difference of maximum height between the sprayer and the machine can be 20 m.
Page 28: Ending Work And Cleaning
NDING WORK AND CLEANING In the case of ending the work or interruptions longer than 20 minutes (10 minutes if using rapid binding material) the machine must be turned off and cleaned to avoid incrustations forming in the hoses and the mixing chamber.
Page 29 The next step is to turn the machine on for about 30 seconds. At the same time it is possible to clean the shaft with a jet of water. Note: If there is a blackout, cleaning the mixing chamber can also be carried out manually by inserting the cleaning device into it and hand rotating it.
Page 30 The ball will emerge from the other end of the hose. Repeat the procedure a sufficient number of times to eliminate all the dirt. After cleaning, empty the hose carefully of any possible remaining water. If the ball does not emerge, close the tap. Look for possible hard parts to the touch from the opposite side of the tap.
Page 31 The material entrance of the mixing chamber and relative container must also be cleaned. Procedure: Tilt the mixing chamber upwards and use the blocking lever to make sure that the chamber cannot fall. Danger of being hurt! The blocking lever must be secured to the side handle to avoid the mixing chamber falling.
Page 32: Maintenance
Carrying out regular and periodical maintenance very much extends the life of the machine. The M5-Eco plaster sprayer does not require complex maintenance. Carrying out the normal cleaning operations described in the present manual daily is enough for a use of the machine without problems.
Page 33 „FIRST START-UP OF THE MACHINE“ chapter). Attention! Check that a suitable rotor relative to the screw has been installed. Only use MALTECH spare parts! ATTENTION M5 – Eco www.markham-sheffield.co.uk - Tel: +44 (0) 1909 730861...
Page 34: Sol Ving Problems
Possible cause Solution Check the electrical connection Power interrupted Check the switches Apply to the Fault at the electrical plant MALTECH assistance service Check that all the taps The plant does not are open start-up. Check that the hoses Water flow interrupted...
Page 35: Spare Parts
Spare parts are available indicating the name of the piece wanted, the series number and the date of manufacture to your zone representative. These data can be found on the plaque installed on the machine. Only MALTECH spare parts should be used. ATTENTION ISPOSAL AND DEMOLITION The relative national regulations must be observed in the case of demolishing and disposal of the machine.