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3E S.r.l. THERMOSALD ISC Maintenance & Operation Manual

Modular system, automatic calibration, analysis on line of band characteristics, dignostic panel with 6 languages, set up of sealing band ppm characteristic, rs 485 interface optional, working with potentiometer, burn iin of sealing band
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TEMPERATURE CONTROLLER FOR IMPULSE SEALING
THERMOSALD
•
AUTOMATIC CALIBRATION
•
ANALISYS ON LINE OF BAND CHARACTERISTICS
•
•
DIAGNOSTIC PANEL WITH 6 LANGUAGES
•
SET UP OF SEALING BAND PPM CHARACTERISTIC
•
•
RS 485 INTERFACE (OPTIONAL)
•
WORKING WITH POTENTIOMETER
•
•
BURN IN OF SEALING BAND
MAINTENANCE & OPERATIONS MANUAL
3E S.r.l.
Via del Maccabreccia 37/a - 40012 LIPPO DI CALDERARA ( BOLOGNA )
-
Tel. ++39 051 6466225-228
Fax ++39 051 6426252
ISC
MODULAR SYSTEM
(V5.1)
e-Mail: mail@3e3e3e.com
web site: www
.3e3e3e.com

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Summary of Contents for 3E S.r.l. THERMOSALD ISC

  • Page 1 TEMPERATURE CONTROLLER FOR IMPULSE SEALING THERMOSALD MODULAR SYSTEM • AUTOMATIC CALIBRATION • ANALISYS ON LINE OF BAND CHARACTERISTICS • • DIAGNOSTIC PANEL WITH 6 LANGUAGES • SET UP OF SEALING BAND PPM CHARACTERISTIC • • RS 485 INTERFACE (OPTIONAL) • WORKING WITH POTENTIOMETER •...

  • Page 2: Table Of Contents

    FAULT AND WARNING LIST ( CAUSES - REMEDIES ) App. E DIMENSIONS App. F TRANSFORMER TECHNICAL FEATURES App. G START UP CARD THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...

  • Page 3: Warnings

    Viceversa if the sealing bands touch ground, possible case, the thermoregulator blocks up the current immediately. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 4: Compliance With Electro-Magnetic Standard

    (EMC Test Report n. 029-03-RP on 03/02/03) . THE PRODUCT IS COMPLIANCE TO LOW VOLTAGE NORME in accord to DIRECTIVE 73/23/CEE, 93/68CEE. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.

  • Page 5: Description

    - MANUALE COD. 3ES080x_Vx_QS_SP - QUICK START MANUAL If requested It will be possible to edit specific language. ALL MANUALS ARE AVALIABLE ON OUR INTERNET WEB SITE: www.3e3e3e.com THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 6 • MAIN FEATURES: The thermoregulator THERMOSALD ISC is manufactured in 3 versions: switch of the power transformer on the secondary up to 60 or 90 ampere, switch on the primary up to 300 Ampere; it’s interchangable with all the previous thermoregulator by our company; it’s very easy to use.

  • Page 7: Wiring Diagram And Dimensions

    250V 8A (1 sq.mm) PIN7 OUT SEALING FAULT (CONTACT N.C.) cosΦ = 0.4 250V 5A (1 sq.mm) THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 8 NOTE 1: If conneted to PLC analog output use PIN2,PIN3,PIN7,PIN8 and leave free PIN4-PIN9 NOTE 2: Twist cables or better use cable TWINAX IBM (Ns. cod. 3esd0066) THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...
  • Page 9 2.2 ELECTRIC DRAW – DIGITAL CONNECTIONS THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 10 Ground screw must be connected to the ground of machine, with the cable jellow green section > = power cable section. Twist power cable, twist TA cable Twist and screen sealing reference cable THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 11 Ground screw must be connected to the ground of machine, with the cable jellow green section > = power cable section. Twist power cable, twist TA cable Twist and screen sealing reference cable THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.

  • Page 12: Installation

    Copper/Silver in the center: L-RAMC= ……………………. [mm] • Teflon in the center: L-TEFL= ……………………. [mm] • Other: ……………………. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...

  • Page 13: Calculation Of Sealing Band Resistance

    If You DON’T USE AN ORIGINAL band 3E included in the underlying tables, You must measure the band resistance directly on te contact with a precision instrument. [ Ω Ω Ω Ω ] Resistance: R-BAND= ……………………. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.

  • Page 14: Thermoregulator Choise

    60-90 CONFIGURATION SINGLE SECTION I HEATING I THERMOSALD 8 x 0,2 x 2 96 Amp 90-120 THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...

  • Page 15: Power Transformer Choise

    ……………………. [ VA ] PRIMARY = ……………………. [ V ] SECONDARY = ……………………. [ V ] THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 16 T.A. circuit; protective devices depends on the HEATING CURRENT on the secondary rated to the primary. Use the D curve protections (or delay fuses) The protections suggested must be verified by the designer in compliance with the application. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 17: Advices To Develop Electric Connections

    Mount the thermoregulator leaving a rigth space around for cooling: 8 cm about for model 60 Ampere 10 cm about for model 90 Ampere THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 18 CONNECTIONS TO SINGLE BAND THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 19 CONNECTIONS IN PARALLEL (SUGGESTED) THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 20 ATTENTION!!! (CONNECT ONLY 2 REFERENCE CABLES - couple 3-6 or 4-5 NEVER USE ALL 4 REFERENCE CABLES TOGETHER) OBSOLETE THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 21 Specific resistance R0 Ω Ω Ω Ω / mt (mm) (mm) 0.15 0.25 0.15 0.99 0.25 THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 22 CONCAVE SPECIAL ALLOY ELEMENTS RESISTANCES CHART Band width Band thickness Specific resistance R0 Ω Ω Ω Ω / mt (mm) (mm) THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...

  • Page 23: Start Up

    4V/555=7.21 4V/666=6.00 POT.(°C/GIRO) 300/10=30 384/10=38.4 454/10=45.4 500/10=50 555/10=55.5 666/10=66.6 NOTE: 488, 1000, 4V, 10 are constants THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 24 MASTER RESET procedure, keep the external RESET + CALIBRATION buttons pressed for 6 seconds; the 4 Leds on the equipment stay on for 3 seconds). THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...
  • Page 25 Sealing temperatures (press the MODE+MODE button in the sequence given to access the TEMPERATURE submenu - refer to paragraph 4.7). Step 8 – To go back to the initial display, press the RES button and follow the instructions given. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...
  • Page 26 NOTE 3: Set the maximum pre-heat and heat-seal temperatures by using the control panel. To step them down, adjust the analog inputs (for resolution see technical note paragraph 4.1). THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...
  • Page 27 Press the ARROW UP button to alter any data item: ? 081 Press the MODE button to quit the modification mode: = 081 THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 28 NOTE: Before saving any changes made, the system prompts the user to confirm the entry: ????ENTER???? YES=MODE NO=RES Select YES to confirm, NO to restore the earlier data THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.

  • Page 29: Theoretical Calculations And Diagnostic Procedures With The Aid Of The

    4) Particularlty useful information on the system conditions can be obtained by comparing the three variables so that any malfunctioning and diagnostic problems can be dealt with remotely. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 30: Setup Procedures Without Using The Control Panel – Manual Mode

    1 for continuous operation: V transformer= V strip x multiplication coefficient (1.5 - 2) (select the nearest one) THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 31: Maintenance

    Normally is not necessary change ambient temperature (gripper jaws temperature) in the SETTING DATA and doing a burn in cycle at the end of calibrating. 4 - THE MACHINE IS READY TO WORK. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 32: Changing The Sealing Band With Machine Hot

    - Verify if burn-in is necessary in the specific application, looking at the quality of the first seal. 4 - THE MACHINE IS READY TO WORK. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 33: Troubleshooting

    1 – Verify that the reference and power terminals are screw tight 2 – Verify that the connections of the bands are good without oxidation. 3 – Verify the teflon and the isolation of gripper jaws THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN...

  • Page 34: Specifications

    IP65 POWER ASSEMBLY WEIGHT 1,6 Kg PANEL WEIGHT 0.2 Kg PANEL-POWER ASSEMBLY EXTENSION WEIGHT 0.2 Kg THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...

  • Page 35: Details For Order Form

    CODE THERMOSALD ISC - Impulse Thermoregulator 100V 60A 3ES080DH THERMOSALD ISC - Impulse Thermoregulator 100V 90A (obsolete) 3ES081DH THERMOSALD ISC - Impulse Thermoregulator 100V 60A on PRIMARY 3ES082DH THERMOSALD ISC - Impulse Thermoregulator 100V 90A 3ES083DH PANEL - Multilanguage Panel data input...
  • Page 36 SEALING SIGNAL (IN THERMOSALD) closed FILM GRIPPER JAWS open closed BAND SEALERS open COOLING FILM FEED THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 37 CONFIGURATION (MODE) = 0 The thermoregulator is designed to develope 2 type of functions: 0 = standard function IMPULSE SEALING. 1 = function HOT BAR. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 38 Thermoregulator can exchange data with supervisor by RS485 interface. • SERIAL ADDRESS RS485 = 0 Unit address for serial interface RS485; value admitted 0-15 THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 39 • SET TEMPER.PAG1 = 0 Set=1 to select SETTABLE SEAL TEMPERATURE DIRECTLY IN THE MAIN PAGE. THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 40 Master Buffer is full because of too many data trasmitted from the slave NO VOLTAGE ON POWER TRASFORMER Verify power on CN1/L1,L2, verify power trasformer circuit DON'T USE CALIBRATION REQUEST THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 41 Verify if short circuit on the seals THERMOREGULATOR NOT CALIBRATED Do a calibrating FAULT OF EMERGENCY CIRCUIT Verify contactor power, verify emergency chain THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 42 If the problem persist repeat burn-in procedure or do calibrating. To reduce the problems increase machine data partial short circuit F099 FAULT GENERIC call the builder THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 43 AND HOLES FOR PANEL MOUNTING Nr. 2 HOLES D=4,5 mm 180 [mm] 168 [mm] H=145 [mm] 100 [mm] THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 44 OUTPUTS TERMINALS: (IP20) INSULANCE TREATMENT: Impregnating by insulance paint auto-extinguishing type BC359/D green Class “F” DRYING: oven-drying of the insulance paints , after treatment THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 45 OUTPUTS TERMINALS: (IP20) INSULANCE TREATMENT: Impregnating by insulance paint auto-extinguishing type BC359/D green Class “F” DRYING: oven-drying of the insulance paints , after treatment THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr.
  • Page 46 = _____________ [°C] SEALING TEMPERATURE = _____________ [°C] SEALING TIME (SET INTO THE PLC) = _____________ [Sec.] THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...
  • Page 47 PROTOCOL TIME OUT [ 0.1 ] IDLE CHAR BEFORE TX [ 0 ] CHECK 1=CRC,2=XOR,0=NO [ 1 ] THERMOSALD ISC – MAINTENANCE & OPERATIONS MANUAL Rev. 2010 / 03 (Includes all previous models) Manuale cod.: 3ES080x_V5.1_MU_EN Page Nr. Tot. Nr . 47...

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