Snow Performance Diesel Stage 2 Boost Cooler Installation Instructions Manual

Snow Performance Diesel Stage 2 Boost Cooler Installation Instructions Manual

Water-methanol injection system

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INSTALLATION INSTRUCTIONS
Diesel Stage 2 Boost Cooler™
WATER-METHANOL INJECTION
SYSTEM
© V. 0313, Snow Performance, Incorporated

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Summary of Contents for Snow Performance Diesel Stage 2 Boost Cooler

  • Page 1 INSTALLATION INSTRUCTIONS Diesel Stage 2 Boost Cooler™ WATER-METHANOL INJECTION SYSTEM © V. 0313, Snow Performance, Incorporated...
  • Page 2: Wiring Diagram

    CAUTION You must completely read through these instructions before installing and operating this product. Failure to do so can result in damage to this product and the vehicle. Wiring Diagram © V. 0313, Snow Performance, Inc...
  • Page 3: Reservoir Installation

    Mark the location of the four aluminum mounting strap tab bolt holes. • Drill through bed with appropriately sized drill bit. USE CAUTION WHILE DRILLING. • Mount reservoir with aluminum mounting straps using supplied hardware. © V. 0313, Snow Performance, Inc...
  • Page 4: Pump Installation

    (Pump can be installed in any orientation). This will ensure the pump is primed with fluid for optimal flow and pressure to the nozzles. **Arrows on the pump inlet and outlet indicate the direction of fluid flow** © V. 0313, Snow Performance, Inc...
  • Page 5: Nozzle Installation

    Assemble desired nozzle into nozzle holder using E6000® sealant. The end of the nozzle with the fine mesh screen is to be inserted into the nozzle holder. Torque 1/2 turn past finger tight. Do not use Teflon sealants on Snow Performance fittings. © V. 0313, Snow Performance, Inc...
  • Page 6 Ensure that the nozzle has a clear spray pattern into the airflow, and that the tip of the nozzle is flush with the inner wall of the pipe or protruding slightly into the airflow. Dodge Applications: 5.9L Cummins: © V. 0313, Snow Performance, Inc...
  • Page 7 3” apart so spray is 90º to airflow. Tip: To make sure there is no pooling of fluid while injecting, make sure nozzle tip is at least flush with the inside of the elbow when tightened. © V. 0313, Snow Performance, Inc...
  • Page 8 Ford Applications: 6.0L Powerstroke: 6.4L Powerstroke: 6.7L Powerstroke: 7.3L Powerstroke © V. 0313, Snow Performance, Inc...
  • Page 9 GM Applications: 2004-2007 LB7, LLY, LBZ 2007-10 LMM © V. 0313, Snow Performance, Inc...
  • Page 10 2011-Up LML © V. 0313, Snow Performance, Inc...
  • Page 11 E-6000 sealant on the threads. Press the high pressure tubing in each fitting, ensuring the check valve is oriented properly in the direction of flow. © V. 0313, Snow Performance, Inc...
  • Page 12: Installation- Electrical

    • YELLOW wire is not used. • Purple wire is not used ***Caution*** Do not route wires near hot or moving parts. Use corrugated wire loom and tie wraps to protect and route wires. © V. 0313, Snow Performance, Inc...
  • Page 13 PSI to desired setting. Press the red button underneath the arrow pointing right to move to setting screen 2. © V. 0313, Snow Performance, Inc...
  • Page 14 (Red, Blue, Green, Yellow, Orange, Purple, White) available. Press the red button underneath the arrow pointing right to move to setting screen 6. © V. 0313, Snow Performance, Inc...
  • Page 15 10%. At 13 psig of boost pressure, the pump will deliver 100% of injection pressure. For boost pressure readings between the Start and Full settings, the controller will linearly adjust the pump pressure as shown on the graph. © V. 0313, Snow Performance, Inc...
  • Page 16: Other Controller Functions

    “prime” button (left hand button) on the controller until fluid flows consistently through the nozzle. **If pump goes on and fluid level doesn't go down, there is an obstruction in the tube or nozzle.** © V. 0313, Snow Performance, Inc...
  • Page 17: Maintenance

    Ensure that dirt and debris do not fall into the tank. Do not use Teflon tape or paste to seal connections. These sealers are not as effective as the Goop sealant provided and can break down over time, clogging components. © V. 0313, Snow Performance, Inc...
  • Page 18 This is a high performance product – use at your own risk. Snow Performance Inc., Its agents, employees or owners shall not be under any liability whether in contract or otherwise whether or not resulting from our negligence or contents of information supplied for any damage or loss resulting from such information.
  • Page 19 Return Policy: All returns must be called in for RMA #. Snow Performance will not take used kits or parts for refund. If you are returning an unused kit there is a 15% restocking fee minus shipping/handling.
  • Page 20 The contents of this document are subject to change without prior notice. No part of or this entire document may be reproduced in any form without prior written permission of Snow Performance, Inc under the copyright except for private use.

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