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Related Manuals for Metal-Fach Z587
Summary of Contents for Metal-Fach Z587
- Page 1 Z587 BALER OPERATING MANUAL EDITION I, 2015 EN 16 - 100 SOKÓŁKA, ul. KRESOWA 62...
- Page 2 OPERATING MANUAL - Z587 BALER...
- Page 3 NOTICE THIS IS A WARNING SYMBOL AND REQUIRES SPECIAL ATTENTION TO THE OPERATOR'S AND BYSTANDERS' SAFETY REQUIREMENTS SAFE OPERATION REQUIREMENTS. WARNING! THIS SYMBOL INDICATES THAT SPECIAL ATTENTION TO ENVIRONMENTAL CONSIDERATIONS MUST BE PAID. ENVIRONMENTAL PROTECTION OPERATING MANUAL - Z587 BALER...
- Page 4 Thank you for choosing our Z587 baler, a machine designed for efficient operation. The following Manual will let you use the full advantages of our baler and optimise the bale wrapping process. The Manual contains a detailed table of contents followed by descriptions which allow easy identification of the machine and how to make the best use of it.
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Page 5: Baler Identification. General Safety Rules
Manual and the Warranty Cart against WARNING! the serial number stamped on the nameplate. NOTICE THE MANUAL IS A PART OF THE BALER ESSENTIAL EQUIPMENT. Keep this Manual for future users of the machine. NOTICE OPERATING MANUAL - Z587 BALER... -
Page 6: Intended Use Of The Baler
1.2. INTENDED USE OF THE BALER If the machine is sold to another user, it must be supplied with the The Z587 round baler is intended for collecting plant material raked Operating Manual. It is advised that the supplier has a confirmation in banks and rolling it into bales. -
Page 7: Baler Technical Characteristics
Baler identification. General safety rules 1.4. BALER TECHNICAL CHARACTERISTICS The Z587 baler consists of the following units: Table 1 - Baler technical characteristics 1. Tow bar Item Description 2. PTO drive shaft GENERAL DATA 3. Pickup 4. Collector Machine type Round baler 5. -
Page 8: General Safety Standards
Type 400/60 – 15.5 14 PR Check that the machine works properly, it is working Tyre pressure [kPa] properly and its moving parts are properly secured PTO DRIVE SHAFT before work. WARNING! Type/brand Bondioli Pavesi OPERATING MANUAL - Z587 BALER... - Page 9 WARNING! Always wear protective clothing, protective gloves, safety shoes and safety glasses during maintenance Do not leave farming equipment on slopes or other and repairs. terrain inclinations without securing against accidental rolling away. DANGER! WARNING! OPERATING MANUAL - Z587 BALER...
- Page 10 All adjustment, repair and maintenance works shall be carried out with the tractor engine stopped and after making sure that the machine is secured against an Wear appropriate protective clothing and shoes with accidental restarting. WARNING! anti-slip soles at work. WARNING! OPERATING MANUAL - Z587 BALER...
- Page 11 It is forbidden to stand on the press during machine Check that the tractor has a dry powder extinguisher operation or transport. each time before you drive to work. If not, equip the WARNING! tractor with a dry powder extinguisher. WARNING! OPERATING MANUAL - Z587 BALER...
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Page 12: Safety Signs
Operating Manual before servicing or repairs. Do not open or remove the safety guards during machine operation. Keep a safe distance from the gate being lifted when the machine is running. OPERATING MANUAL - Z587 BALER... - Page 13 Main lubrication points of the baler. Lifting points for loading on transport Do not enter between the machine and the vehicles. tractor when the tractor engine is running. This area is extremely hazardous. OPERATING MANUAL - Z587 BALER...
- Page 14 Speed limit: 20 km/h. Instructions for cord and net installation. Wind 2 times Installing the cord Installing the net If the safety guards are removed for servicing, first install the special extension to secure the net cutter. OPERATING MANUAL - Z587 BALER...
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Page 15: Locations Of Safety Signs On The Machine
Baler identification. General safety rules 1.5.3. LOCATIONS OF SAFETY SIGNS ON THE MACHINE Fig. 4. Locations of safety signs on the machine, front view. Fig. 5. Locations of safety signs on the machine, rear view. OPERATING MANUAL - Z587 BALER... - Page 16 Baler identification. General safety rules Fig. 6. Locations of safety signs on the machine, right-hand and left-hand view. OPERATING MANUAL - Z587 BALER...
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Page 17: Commissioning
1. Baler equipment inspection and functional testing: operating principle (optional accessory): • Machine completeness and technical condition check ◊ Operating principle • Lighting system and warning horn check ◊ Pump output adjustment. • Hydraulic system check: OPERATING MANUAL - Z587 BALER... -
Page 18: Operating The Machine
0.9, equipped with a hydraulic system connection, a rear 1 3/8" 6-teeth PTO shaft rated at 540 RPM. Couple the baler to the lower hitch with the minimum vertical load of 4.0 kN. OPERATING MANUAL - Z587 BALER... -
Page 19: Coupling With The Tractor Lower Hitch
Fig. 7. Adjusting the hitching height Check the PTO speed and sense of rotation before coupling the PTO drive shaft. Stop the tractor engine, remove the ignition key, and engage the parking brake of the tractor. OPERATING MANUAL - Z587 BALER... -
Page 20: Connecting The Hydraulic System
• Switch the cut-off valve lever to "OPEN", then lift the pickup (into the transport position). • With the pickup up, switch the cut-off valve lever to "CLOSED" to close the hydraulic system. The pickup should remain up. OPERATING MANUAL - Z587 BALER... -
Page 21: Connecting The Lighting System
1. Park the machine for storage on a hard, flat and level ground. Stop the tractor engine, remove the ignition key, and engage the parking brake of the tractor. 2. Disconnect the electric power supply. OPERATING MANUAL - Z587 BALER... -
Page 22: Functional Test
8. Close the baler rear chamber and make sure that the chain Before attempting any work near the wrapping systems, conveyor restarts. set the safety to "stop" to prevent accidents (see Fig. 12). WARNING! OPERATING MANUAL - Z587 BALER... - Page 23 • Pass the string S2 between the driving rollers. Leave the cord hanging loose 15-20 cm out of the last eyelet. • Only one cord can be used to wrap bales, use the cord S1. OPERATING MANUAL - Z587 BALER...
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Page 24: Loading And Operating The Net Wrapper
The baler is factory prepared for operation with standard net reels. Use 14-16 g/m net to assure proper performance. Install and wind the net with the tractor engine and control panel off. WARNING! Fig. 15. Net cutter safety. OPERATING MANUAL - Z587 BALER... -
Page 25: Operating The Control Panel
3.5. OPERATING THE CONTROL PANEL The control panel is fastened in the tractor cab with magnets. The control panel allows operating various baler functions as explained below. Fig. 17. Control panel. Fig. 16. Installing the net. OPERATING MANUAL - Z587 BALER... -
Page 26: Turning On The Panel
"I" is flashing. Once the wrapping 1. Press "B" again to turn off the panel. has been completed, the display will message "Bale ready". 2. Power down the panel by switching "J" from I to 0. OPERATING MANUAL - Z587 BALER... -
Page 27: Automatic Control Of The Baler
Collect the formed banks of swath as shown in Fig. 20. Adapt the wrapped with the cord/net and then ejected from the baling chamber as straight driving runs to the conditions. shown in Fig. 19. Fig. 19. Baling. OPERATING MANUAL - Z587 BALER... -
Page 28: Manual Swath Removal / Jam Clearing
Securing the lift cylinder Before attempting to clear a jam: • Turn off the control panel. • Stop the tractor, remove the ignition key and wait until all machine parts stop completely. Fig. 22. Securing the lift cylinder. OPERATING MANUAL - Z587 BALER... -
Page 29: Finishing The Work
• Secure all rubber parts, e.g. hydraulic hoses and tyres from direct exposure to sunlight. WARNING! • Keep the baler in prolonged storage in a dry sheltered room or under a canopy which protects the machine from weather. Fig. 23. Lift cylinder safety locks. OPERATING MANUAL - Z587 BALER... -
Page 30: Adjustment Of Pickup Wheels
Use original Metal Fach spare parts only to avoid risk of hazard. position of the support wheel. • Use the pin to secure the setting. Table 4. Bolt tightening torque values. R=8.8 R=10.9 R=12.9 Support wheel Fig. 24. Pickup working height adjustment. OPERATING MANUAL - Z587 BALER... -
Page 31: Swath Press Adjustment
5.3. ADJUSTING THE OF THE DRIVE CHAIN TENSION (EVERY 10 OPERATING HOURS) Periodically inspect the tensioning of the drive chains and (if applicable) the automatic tensioner performance. Fig. 27. Adjusting the automatic tensioners. The chain tension value "F" must be 3-5 mm. OPERATING MANUAL - Z587 BALER... - Page 32 Fig. 28. Chain tension adjustment of the pickup. • Once the correct tension is set, retighten the bolt. Tension the pickup right-hand chain like on the left-hand side. • Reinstall and bolt down the guard. OPERATING MANUAL - Z587 BALER...
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Page 33: Adjusting The Drive Claw Clutch Of The Chain And Bar
• Once the correct tension is set, secure the nut 1. The tension of the left and right-hand springs must be identical. NOTICE The distance "A" (from the bottom washer and the console) shall be Fig. 32. Adjusting the claw clutch. 225 mm. OPERATING MANUAL - Z587 BALER... -
Page 34: Pickup Cam Adjustment
M8x35-8.8 PN PN-EN ISO 4018:2011. • Remove the chain transmission left-hand bottom guard. • Remove the shorn safety bolt and check that no bolt debris are left Fig. 34. Pickup cam adjustment. in the drive. OPERATING MANUAL - Z587 BALER... -
Page 35: Sharpening The Cord Blade
Sharpen the cord cutter after rolling 1000 bales and before every working season. Also sharpen the cutter when the cord is not cut. The cutter blade taper must be 30°. Fig. 38. Adjusting the wrapping spacing. OPERATING MANUAL - Z587 BALER... -
Page 36: Adjusting The Net Wrapper
If the reel braking is too strong, the spreading rollers will not unwind the net. To adjust the number of net winds on the bale, open the right-hand side guard and choose the right slot for the number of wind you need. OPERATING MANUAL - Z587 BALER... -
Page 37: Gear Box Oil Change (Each Year)
• Replace the drain plug when the gear box is empty. Fig. 41. Refilling the transmission gear box. 5.12. LUBRICATION (EVERY 250 BALES) Lubricate at all points below before and after each Fig. 41. Drain plug. working season. NOTICE OPERATING MANUAL - Z587 BALER... -
Page 38: Automatic Chain Lubrication System
3. Slide the pump along the slot (to change the distance "D") and increase or reduce the piston P"" stroke as required. • Increasing the piston "P" stroke increases the oil volume fed to the automatic chain lubrication circuit. OPERATING MANUAL - Z587 BALER... - Page 39 Periodically check and refill the oil level of the automatic chain lubrication system. 1. Open the left-hand safety guard. 2. Remove the fill plug, add oil and replace the plug. The oil tank capacity is 1.5 litres. OPERATING MANUAL - Z587 BALER...
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Page 40: Tyre Check (Every 30 Work Days)
Increase the PTO speed. speed. The pickup fails to collect The swath bank is too wide. Form a narrower swath. Periodically inspect the wheel nuts. The tightening the whole swath. torque is 230 Nm. NOTICE OPERATING MANUAL - Z587 BALER... - Page 41 Increase the winds of cord not move. around the pulley. Reverse or replace the cord cutter blades. The cord is not cut off. The blade is worn out. Increase the cord pressure. OPERATING MANUAL - Z587 BALER...
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Page 42: Baler Shipping
Do not carry the baler with a bale inside the chamber. but the screen messages from the lever. away from the lever. "Chamber open". Secure the baler to the carrier vehicle for the duration of transport. OPERATING MANUAL - Z587 BALER... -
Page 43: Driving On Public Roads
Do not carry the baler with a bale inside the chamber. WARNING! When towing the machine on public roads, adapt your driving to the road conditions and traffic and do not exceed 20 km/h. WARNING! OPERATING MANUAL - Z587 BALER... -
Page 44: Baler Storage
• Entering or staying between the tractor and the machine when the engine is running. In the residual risks presentation, the Z587 baler is a machine designed the state of knowledge at the year of manufacture. 9.2. RESIDUAL RISK ASSESSMENT Follow these guidelines: • Read and fully understand the Operating Manual. -
Page 45: Disposal Of The Baler
ENVIRONMENTAL DANGER! PROTECTION Dismantle the machine. Segregate the parts. Release to proper waste material collection points. ENVIRONMENTAL PROTECTION Wear proper protective clothing and shoes when dismantling the baler. NOTICE OPERATING MANUAL - Z587 BALER... -
Page 46: Optional Accessories
– revolution, a type of motion. RPM – revolutions per minute, a unit of rotational speed. km/h – kilometre per hour, a unit of linear velocity (speed). dB (A) – decibel scale A, a unit of sound power. OPERATING MANUAL - Z587 BALER... -
Page 47: Warranty Terms & Conditions
(workmanship) defects. or at another time agreed upon by the parties. 2. Metal-Fach Sp. z o.o. provides 12 months of warranty service for the 13. The warranty will be extended by the time required to complete the baler starting from the date of sale, provided the baler is used as repair. - Page 48 The warranty service is provided on behalf of the Manufacturer by: filled out by the Dealer Date of manufacture Date of sale ..................Serial number Dealer's signature ..................Customer's full name ............................................................Address ..............................Customer's signature ............... OPERATING MANUAL - Z587 BALER...
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Page 49: Table Of Contents
TURNING OFF THE PANEL 3.1. PREPARING FOR WORK 3.5.3. MAIN SCREEN 3.2. COUPLING THE BALER WITH THE TRACTOR 3.5.4. MANUAL CONTROL OF THE BALER 3.2.1. COUPLING WITH THE TRACTOR LOWER HITCH 3.5.5. AUTOMATIC CONTROL OF THE BALER OPERATING MANUAL - Z587 BALER... - Page 50 5.8. SHARPENING THE CORD BLADE DISPOSAL OF THE BALER OPTIONAL ACCESSORIES 5.9. ADJUSTING THE CORD WRAPPER 5.10. ADJUSTING THE NET WRAPPER TERMS AND ABBREVIATIONS 5.11. GEAR BOX OIL CHANGE (EACH YEAR) WARRANTY TERMS & CONDITIONS OPERATING MANUAL - Z587 BALER...
- Page 51 NOTES ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................OPERATING MANUAL - Z587 BALER...
- Page 52 Phone +48 85 711 07 88, fax: +48 85 711 07 89 phone: +48 85 711 07 80, fax: +48 85 711 07 93, phone: +48 85 711 07 81, fax: +48 85 711 07 93, handel@metalfach.com.pl serwis@metalfach.com.pl sklep.mf@metalfach.com.pl METAL-FACH SP. Z O.O. KRESOWA 62; 16-100 SOKÓŁKA...
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При заполнение прессовальной камеры не подаётся звуковой сигнал
عندي مشكلة في برمجة الآلة