MasterFix EZM1000 User Manual

Manual hydraulic / pneumatic blind riveting tools

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EZM1000 - 2000
R
EZM1000
EZM2000
Manual hydraulic / pneumatic
blind riveting tools

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Summary of Contents for MasterFix EZM1000

  • Page 1 EZM1000 - 2000 EZM1000 EZM2000 Manual hydraulic / pneumatic blind riveting tools...
  • Page 2 The information provided is applicable to the product as delivered by Masterfix Products bv. Therefore, Masterfix Products bv cannot be held liable for any damage resulting from deviations from the original specifications of the product.
  • Page 3: Table Of Contents

    EZM1000 - 2000 Content General ..................4 This manual ....................4 1.2. Icons in this manual ..................4 Discarding and the environment ..............4 Service and maintenance ................4 Guarantee conditions ..................4 Safety ..................5 Safety instructions ..................5 Persons ......................
  • Page 4: General

    Discarded tools are to be disposed of in accordance with the local regulations. 1 Genera . 4 Service and maintenance Masterfix Products bv does not accept any liability for damage that results from non-observance of the mentioned safety instructions (EEC directive 85/374). 1 Genera . 5 Guarantee conditions See the Masterfix Products bv guarantee conditions attached.
  • Page 5: Safety

    EZM1000 - 2000 2 Safety Safety 2 Safety . 1 Genera Safety instructions A Nose piece/front sleeve D Safety valve B Mandrel collector E Air supply closing valve C Trigger F Air connection 2 Safety . 2 Safety Persons • Use safety goggles. This also applies to persons in the immediate surroundings.
  • Page 6: Work Environment

    EZM1000 - 2000 2 Safety . 3 Main c Work environment • Keep the work environment clean and neat. • Use dry, filtered and with anti-corrosive oil lubricated air. If not available, put 0.1 ml (approximately 5 drops) of anti-corrosive 5-7 bar lubricating oil in air connection of tool three times each operating day.
  • Page 7: Main Components

    EZM1000 - 2000 3 Main c Main components 3 Main c . 1 Genera Components 3,0/3,2 4,8/5,0 A Nose pieces** G Safety valve B Front sleeve H Air connection C Hydraulic body J Manual D Mandrel collector K CE and guarantee form E Trigger...
  • Page 8: Operation

    EZM1000 - 2000 Operation 4.1 Genera Controls A Bracket D Trigger B Mandrel collector E 360° Revolvable air supply unit C Air outlet F Air supply closing valve...
  • Page 9: Mandrel Collector

    EZM1000 - 2000 4.2 Safety Mandrel collector The purpose of the mandrel collector is to collect the rest mandrel. The collector can be placed in three positions. A Position/remove. B Lock – without extraction. Tilting the tools will make sure that the mandrel will end up in the collector.
  • Page 10: Use

    EZM1000 - 2000 0 bar Position the nipple (G1/4“). Position the mandrel collector. Set the mandrel collector (see 4.2). Set the revolvable air outlet (see 4.3). 5-7 bar Mount the correct nose piece. Set the correct air pressure (see 2.3).
  • Page 11 EZM1000 - 2000 Turn on the closing valve. Position the blind rivet. Position the tools. Press the trigger. Empty the mandrel collector after use. Turn off the closing valve.
  • Page 12: Maintenance

    EZM1000 - 2000 6 Mainte Maintenance Use safety goggles Use hearing protection Use safety gloves 6 Mainte . 1 Genera Front sleeve Turn off the closing valve (A) and disconnect the air supply (B). 0 bar - Remove the front sleeve (A). - Pay attention to the o-ring (B).
  • Page 13: Clamping Jaws

    EZM1000 - 2000 6 Mainte . 2 Safety Clamping jaws Remove the front sleeve, see 6.1. Remove the clamping sleeve (A) and the Teflon ring (B), the 2 clamping jaws (C) and the jaw pusher (D). Clean the clamping jaws and the jaw pusher or replace them.
  • Page 14: Trouble Shooting

    EZM1000 - 2000 Trouble shooting Problem Cause Corrective action The tool does not work The tool has not been connected to the air Connect the tool to the air connection connection The air supply closing valve is still closed Open the air supply closing valve...
  • Page 15: Technical Data

    EZM1000 - 2000 Technical data EZM 1000 EZM 2000 EZM 1 Genera 0 00 EZM 2 Safety 0 00 264 mm 275 mm 272 mm 272 mm ø D 102 mm 125 mm 70 mm 70 mm ø S 23 mm 23 mm...
  • Page 16 EZM1000 - 2000 The Netherlands (Head Office) Masterfix Product b.v. P.O. Box 21 6190 AA Beek Phone: +31 (0)43 350 84 84 Fax: +31 (0)43 350 84 88 United Kingdom Masterfix Products UK Ltd. Units 4a, b & d, Ring Road, Zone 2...

This manual is also suitable for:

Ezm2000

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