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Swing Gate Operator
User's Manual
Model: ZK1800
WARNING!
ONLY QUALIFIED AND EXPERIENCED TECHNICIANS
SHOULD ATTEMPT INSTALLATION OR SERVICE TO THIS
UNIT,
OTHERWISE,
SERIOUS
PERSONAL
INJURY,
DEATH, OR PROPERTY DAMAGE MAY OCCUR.
PLEASE KEEP THESE INSTRUCTIONS FOR FURTHER
REFERENCE.
Total Door Automation (Australia) Pty Ltd
www.totaldoorautomation.com.au
sales@totaldoorautomation.com.au
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Table of Contents
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Summary of Contents for Total Door Automation ZK1800
- Page 1 Model: ZK1800 WARNING! ONLY QUALIFIED AND EXPERIENCED TECHNICIANS SHOULD ATTEMPT INSTALLATION OR SERVICE TO THIS UNIT, OTHERWISE, SERIOUS PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE MAY OCCUR. PLEASE KEEP THESE INSTRUCTIONS FOR FURTHER REFERENCE. Total Door Automation (Australia) Pty Ltd www.totaldoorautomation.com.au sales@totaldoorautomation.com.au...
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Page 2: Table Of Contents
ZK1800 SWING GATE OPERATOR USER’S MANUAL CONTENT 1. Important Safety Information ……………………3 2. Additional Features ………………………………3 3. Specifications ……………………………………4 4. Necessary Tools……………………………………4 5. Site Preparation ……………………………………4 6. Packing List…………………………………………5 7. Mechanical / Installation …………………………6 8. Mechanical / Adjustment…………………………14 9. Electrical / Control Box Mounting ……………15 10. -
Page 3: Important Safety Information
To prevent the risk of electrocution, be sure to turn off all power to the ZK1800 until installation is complete. The operator should be switched off before repairing it or opening its cover. -
Page 4: Specifications
ZK1800 SWING GATE OPERATOR USER’S MANUAL 3. Specifications Table 1 Technical data Model ZK1800 Power supply AC240V, 50Hz Motor power 220W Rated force 3500N Working angle of gate 90 or 105 90 opening or closing time 22 seconds (one gate leaf) 105... -
Page 5: Packing List
6. Packing List After receiving the product, you should make an unpack-inspection, in which you should check whether the product was damaged. If you have any problem please contact dealer. Table 2 Packing List of ZK1800 Swing Gate Operator Quantity Item... -
Page 6: Mechanical / Installation
ZK1800 SWING GATE OPERATOR USER’S MANUAL 7. Mechanical / Installation Begin with both operators unlocked. Next identify if this will be a “push to open” or a “pull to open” installation. In either configuration, the gate is mounted on one face of the mounting post, and the operator is mounted on the face 90 degrees from it. - Page 7 ZK1800 SWING GATE OPERATOR USER’S MANUAL Stop block 5-10mm (open position) α D(min) F(min) 90° 105° Hinge Gate Post Enlarge Base plate Post bracket (close position) Gate bracket Fig.2 Push to open mounting geometry Main structure and dimension (see Fig.3 and Fig.4)
- Page 8 ZK1800 SWING GATE OPERATOR USER’S MANUAL 265mm / 330mm (Max. travel distance) Fig.4 Installed automatic gate operator (see Fig.5) Locate the gate operator between the two hinges, the installation height range is 300 – 800mm. this will prevent the gate from twisting and flexing. Add a cross bar on the gate if necessary.
- Page 9 ZK1800 SWING GATE OPERATOR USER’S MANUAL Rear parts of gate operator Weld the straight plate to post bracket, cut plate if necessary in order to obtain the correct mounting geometry. Fix the post bracket on the cement pillar with screws and spacers (or welding for metal pillar).
- Page 10 ZK1800 SWING GATE OPERATOR USER’S MANUAL If it is not possible to maintain the quotas indicated in the table see Fig.7, different measurements should be calculated with reference to the following items: For α=90° , F≥R For α=105° , F≥65mm The difference between A and B must not exceed 30mm.
- Page 11 ZK1800 SWING GATE OPERATOR USER’S MANUAL Lock nut M12 Post bracket Gate bracket Circlip Front part of gate operator Rear part of gate operator Fig.10 Fig.11 Move the front part of gate operator up and down slowly, check the installation height of the gate bracket, fit the gate bracket to the gate, and the centerline of the gate bracket should align with the vertical line, and use a level to check the flatness of the operator (See Fig.12).
- Page 12 ZK1800 SWING GATE OPERATOR USER’S MANUAL Gate operator Circlip Sping washer ,plane washer and lock nut M12 Fix the gate operator on the brackets, make sure that the operator is level. Fig.14 Stop block –open position After the gate reaches the desired angle (90°or 105°), ensure 5-10mm space exists between the gate and stop block See Fig.1 or Fig.2.
- Page 13 ZK1800 SWING GATE OPERATOR USER’S MANUAL Plate or tab (see Fig.15) The pair of gate sections will not start simultaneously. The gate section with the lock will start to open earlier than the other gate section, so that both sections can be locked properly.
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Page 14: Mechanical / Adjustment
ZK1800 SWING GATE OPERATOR USER’S MANUAL 8. Mechanical / Adjustment Manual operation (see Fig.16) If a power failure or a malfunction occurs the gate can be operated manually by releasing the operator to manual operation. Move the protection tab, insert the key supplied into the lock. -
Page 15: Electrical / Control Box Mounting
ZK1800 SWING GATE OPERATOR USER’S MANUAL Limit switch cover Front cover Screw and cap Fig.17 Screw Limit switch Move the limit switch Close limit switch Open limit switch Fig.18 Mechanical stop Move the gate to fully open and closed position, slacken the screws on the mechanical stop, move the mechanical stop to proper position until the stop is 10-20mm from the lead screw socket, tighten the screws. -
Page 16: Electrical / Main Terminal Wiring
ZK1800 SWING GATE OPERATOR USER’S MANUAL Fig.20 Install the control box The control box circuit should be equipped with breaker (10A). Make sure that power is OFF before making any electrical connections. Place the control box in the desired mounting position, open the cover of the control box, remove the control board, mark the mounting holes, and install the control box, fix the control board back to the box. - Page 17 ZK1800 SWING GATE OPERATOR USER’S MANUAL Table 3 Primary operator Blue Brown Colour Yellow & Green Black White Green (white) (red) Control board Secondary operator Blue Brown Colour Yellow & Green Black White Green (white) (red) Control board Connect to control board...
- Page 18 ZK1800 SWING GATE OPERATOR USER’S MANUAL Ground E N L U1 V1 W1 U2 V2 W2 LAMP LOCK Com IR 12V O/S/C Com K OP1 Com CL1OP2 Com CL2 Fig.24 Control board diagram...
- Page 19 ZK1800 SWING GATE OPERATOR USER’S MANUAL Table 4 Wiring notes of control board Position Function Remark The resistance may be increased or decreased by rotating clockwise or Force adjustor (for secondary gate-leaf) anticlockwise. The resistance may be increased or Force adjustor (for primary gate-leaf...
- Page 20 ZK1800 SWING GATE OPERATOR USER’S MANUAL Flashing light (See Fig.25) Attach two wires of flashing light to port ‘LAMP’. Connection of motor & flashing light Ground Terminal 'E' on primary gate operator see Fig.16 Terminal 'E' on secondary gate operator see Fig.16...
- Page 21 Fig.28 Install the external button switch (Normally open) The ZK1800 is equipped with an interface for an external button switch or keypad. To install the keypad attach two wires of your keypad to the ‘O/S/C’ terminal. The keypad will function in single channel mode.
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Page 22: Electrical / Setting
ZK1800 SWING GATE OPERATOR USER’S MANUAL 11. Electrical / Setting Learn / erase remote controls Adding extra remote controls (Learn): Press the ‘LEARN’ button on the control board (see Fig.24 No.7), then the green indicator ‘LED2’ (see Fig.24 No.6) will be on. -
Page 23: Maintenance
ZK1800 SWING GATE OPERATOR USER’S MANUAL Open priority The gate will return to open if you press the ‘OPEN’ button on the three-button mode external button switch during closing, the beeper will ring. Operation Unlock the gate operator with the key. Push the gates to the opened position manually. Lock the gate operator with the key. -
Page 24: Troubleshooting
ZK1800 SWING GATE OPERATOR USER’S MANUAL 13. Troubleshooting Table 5 Symptoms Possible cause Remedy Power is OFF or wiring is Turn the power ON. Motor fails to work. incorrect. Check the wiring. (1) Remove obstructions. (1) The gate is obstructed.
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