Summary of Contents for Tauler SmartMatic 2.0
- Page 1 PERATING ANUAL FOR THE SHEET PAPER AND CARDBOARD THERMO PLASTIC LAMINATING MACHINE Doc 02...
- Page 2 [Technical Documentation]...
- Page 3 Operation of the TAULER series is based on the placing of different sheets in the feeder so that this can feed them to the laminating unit where, by means of temperature and pressure the plastic film is stuck to the paper.
- Page 4 Use for any other object that is not strictly that described in the previous paragraph is totally prohibited and any injury or damages arising from incorrect use of the machine must be assumed by the operator, under no circumstance by TAULER. SPECIALISED PERSONNEL...
- Page 5 It is totally prohibited to make any kind of modification to the machine that is not authorised and assisted by TAULER. In the event of doing so said company declines all responsibility arising from damages cause to or by the...
- Page 6 [Technical Documentation] SIGNS USED IN THE MANUAL AND ON THE MACHINE The safety signs used on the machine and in the manual of the same are as follows. Electrical risk. Danger of suffering injuries or even death from electrical discharge. Risk of burns by contact with high temperature surface.
- Page 7 [Technical Documentation] DESCRIPTION OF DANGEROUS POINTS FOR THE OPERATOR Nº Risk description Risk of cutting with knife. Risk of trapping by moving chain Risk of trapping/crushing between rollers Risk of burns when cleaning calander or feeding film Risk of trapping lower limbs with the wheels Risk of crushing from cutting roller Electrical risk in main electrical panel Risk of being hit by axle when doing maintenance on the rollers...
- Page 8 In order to carry out the start up process, the following steps must be taken: 1. - Unpack machine from the box in which TAULER delivers it. 2. - Lower machine from the box using a fork lift truck capable of lifting 850 3.
- Page 9 [Technical Documentation] - Fig. 1 – 1. - Temperature control: By means of the display we can set the temperature at which we wish to work. It also indicates the temperature of the calander. 2. - Emergency reset button (Blue). This control must be pressed after any emergency stoppage of the machine.
- Page 10 [Technical Documentation] 1. - Main Screen. You use the main screen to adjust sheet size as well as several alarms and the sheet counter. Start screen Merely for information purpouses Main screen By pressing the feeder area or the cutting area in the picture, the user will go to the adjustments of these parts.
- Page 11 [Technical Documentation] Feeder Screen 1. - Left arrow key: Let the user to go to control screen. 2. - Run button. By pressing this button, the machine commences its operating cycle automatically. If the guard is open, the machine will run while the button is pressed.
- Page 12 [Technical Documentation] Thermos screen 1. - Run button. By pressing this button, the machine commences its operating cycle automatically. If the guard is open, the machine will run while the button is pressed. ONLY FOR CLEANING OPERATION. 2. - Stop button. By pressing this button, the work cycle of the machine is stopped immediately.
- Page 13 12. - Feeder key: By pressing this key, the user will go to feeder screen. 13. - Right arrow key: By pressing this key, the user will go to output screen. 14. - Left arrow key: Let the user to go to control screen. 15. – TAULER GoOn...
- Page 14 [Technical Documentation] If any of these controls is activated, a sign ON appears above them. Output screen 1. - Left arrow key: Let the user to go to thermos screen. 2. - Run button: By pressing this button the machine commences its operating cycle automatically.
- Page 15 [Technical Documentation] Screen Settings 10-11 1-4. - LANGUAGE KEYS: By pressing this keys the user selects the language. 5. - Cutting roller speed: By pressing this key user tries between manual or automatic cutting roller speed mode. Automatic mode: The speed of cutting roller is chosen automatically by the machine.
- Page 16 [Technical Documentation] SPEED REGULATION The working speed of the machine is totally controllable by the operator. This parameter depends directly on the size of the sheets as well as the pressure and temperature at which we are working. It depends as well on operator’s ability to feed the machine.
- Page 17 [Technical Documentation] PRESSURE REGULATORS AND INDICATORS It should also be pointed out that if the machine is stopped for periods of any length the pressure roller must not be activated, so that it is not in contact with the calendar, since if this should happen, the neoprene with which this roller is constructed may become deformed and loose its surface uniformity.
- Page 18 [Technical Documentation] on the other hand to the fact that we may possibly have to stop the machine in order to clean the calendar roller of plastic fragments that may have adhered to it. Temperature is controlled by activating the temperature regulator located on the control panel of the principal module.
- Page 19 [Technical Documentation] The separating process: 1. - The micro-perforating wheel it’s been activate for a while Micro-perforating wheel The micro perforating wheel we must be placed over the edge of the film as shown in picture above. 2. - Afterwards the separating roll separates the sheet. Separating roll...
- Page 20 [Technical Documentation] In order for the system to operate correctly we must verify the following: The film micro perforating wheels (rough) must be in contact with the edge of the plastic film The cutting roller must be at a suitable height, marked as “A” in the following figure.
- Page 21 [Technical Documentation] FINE-TUNNING OF THE MICRO-PUNCHED AND CUTTING. The figure below shows how the micro-punched works. The micro-punched starting point can be moved using keys 14 and 15 described in settings screen. Press 14 to start the micro-punched earlier. Press 15 to start the micro-punched later.
- Page 22 [Technical Documentation] CONSIDERATIONS PRIOR TO WORKING WITH THE MACHINE. In order for the machine to reach its working temperature, we must press the run button in this way moving the calendar and at the same time heating the oil, which then is uniformly distributed over the whole of the calendar surface.
- Page 23 [Technical Documentation] To adjust raise the stack until the piston is touching the paper by pressing the stack-raising button. Once in position, turn the automatic selector in order for the stack to rise, if necessary to the correct position. When adjusting the feeder head, the height there is between the first sheet and the entrance into the machine must be taken into account.
- Page 24 [Technical Documentation] Any operations carried out on the calander must be done with great care since the surface will be at a high temperature and the risk of burns exists if not done with extreme care!!! Having complied with all the above we then hold the sheet of paper which should be around the calander and press the start button.
- Page 25 [Technical Documentation] USEFUL ADVICES Any maintenance operations carried out on the machine must always be done following the safety rules described in this manual. It is recommended to start the machine and complete the full cycle while reaching the working temperature without the plastic film. With this uniform heat is achieved by the calendar rollers and pressure rollers, and also that machine commences to work with heat.
- Page 26 [Technical Documentation] On loading paper into the machine, ensure that it is always straight, since if it is curled, particularly on the leading edges, there will certainly be problems, such as wrinkles, incorrect passage through the rollers, marks, etc. For a good result when laminating it is absolutely essential that the paper is well aired and free of any humidity.
- Page 27 [Technical Documentation] For stoppages that are not instantaneous, the pressure of the rubber roller must be removed. Always work with the minimum pressure or no tension on the film. Make sure that no piece of paper or film becomes stuck to the laminating rollers. On finishing work remove all pressure from the laminating and cutting rollers because if pressure is maintained over long periods the rubber and polyurethane rollers may become deformed.
- Page 28 Series Nº C4011_______________ to which this statement refers. SUBMITS TO: The legal regulations of CEE Rules CEE 89/392 and/or to the following agreements: 91/368, 93/44, 93/68, 89/336 EMC, 73/23/CEE, EN-418, EN-60204/1, EN-292-1 y EN-292-2. Place and Date Signature Vilafranca del Penedes, 4mes4 TAULER Tech, SL...
- Page 29 [Technical Documentation]...
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