SDLG LG946L Operation & Maintenance Manual
SDLG LG946L Operation & Maintenance Manual

SDLG LG946L Operation & Maintenance Manual

Wheel loader
Table of Contents

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Operation & Maintenance Manual
LG946L
WHEEL LOADER
Operators and maintenance persons should read this manual
carefully and understand these instructions before use to
avoid serious accident. For the convenience of relevant
people using this manual, it should be easily accessable and
kept in readable condition.
SHANDONG LINGONG CONSTRUCTION MACHINERY CO.,LTD

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Do you have a question about the LG946L and is the answer not in the manual?

Questions and answers

Александр
May 18, 2025

Загорелся чек в левом углу

1 comments:
Mr. Anderson
May 23, 2025

When the warning light is on in the SDLG LG946L, it indicates that a system or component controlled by the rocker switch (such as the unit heater, lights, or wipers) is active or there may be a warning condition requiring attention.

This answer is automatically generated

Александр
May 18, 2025

Загорелся чек в левом углу экрана

1 comments:
Mr. Anderson
May 23, 2025

If the warning light is on in the corner of the screen for the SDLG LG946L, it indicates a specific issue depending on which indicator lamp is lit:

- Pre-heat Indicator Lamp: Machine is in preheat mode.
- Parking Brake Indicator Lamp: Parking brake is engaged or brake air pressure is low.
- Charging Indicator Lamp: Engine is off or there is a problem with the storage battery.
- High Beam Indicator Lamp: High beam headlights are on.

Each light signals a different condition that may require attention.

This answer is automatically generated

Леонид
July 27, 2025

Просьба. Разрешить некоторые термины в руководстве по эксплуатации с общего перевода изменить на технические. В некоторых позициях это непонятно, даже курьезно. Я инженер с большим опытом сделаю технически грамотно. Спасибо

Леонид
July 27, 2025

Для работы дополнительным оборудованием необходимы 2 гидравлических канала для управления. Как решить вопрос? Это корчеватель ему надо каналы гидроуправления.

Summary of Contents for SDLG LG946L

  • Page 1 Operation & Maintenance Manual LG946L WHEEL LOADER WARNING Operators and maintenance persons should read this manual carefully and understand these instructions before use to avoid serious accident. For the convenience of relevant people using this manual, it should be easily accessable and kept in readable condition.
  • Page 2 Operation & Maintenance Manual──LG946L Wheel Loader LG946L WHEEL LOADER Operation & Maintenance Manual 880×1230 mm 7.25pieces 2nd Edition in 2012. 01 1st Print SHANDONG LINGONG CONSTRUCTION MACHINERY CO.,LTD Address: Linyi Economic Development Zone, Shandong, 276023 Tel: (+86) 0539-8785688 Fax: (+86) 0539-8785698 Website:www.sdlg.cn...
  • Page 3: Table Of Contents

    Operation & Maintenance Manual──LG946L Wheel Loader Table of Contents PREFACE ................................I SAFETY INFORMATION ..........................III CHAPTER I SAFETY ............................4 1 SAFETY LABEL POSITIONS AND THE CONTENTS ................4 2 SAFETY RULES ............................9 3 SAFETY OPERATION..........................11 4. STARTING SAFELY ..........................15 5 SAFETY DRIVING ..........................18 6 SAFETY OPERATION..........................24...
  • Page 4 Operation & Maintenance Manual──LG946L Wheel Loader PREFACE Thank you for purchasing the wheel loader produced by Shandong Lingong. This manual is a guideline for users to operate and maintain this machine properly, and place it in the bag behind the cab seat or inside the door. All personnel should be ready to read it at times.
  • Page 5 Operation & Maintenance Manual──LG946L Wheel Loader △ WARNING The wrong operation, maintenance and repair could result in injury or death. An operator should read this manual carefully before operation or maintenance. Never attempt to operate, maintain or repair the machine before reading and understanding this manual.
  • Page 6: Safety Information

    Operation & Maintenance Manual──LG946L Wheel Loader SAFETY INFORMATION Operators should know and obey the safety criteria described in national and local laws. If there is no such national or local criteria, please follow the rules described in this manual. Most accidents are caused by the failure to follow fundamental safety regulations for the operation and maintenance of machines.
  • Page 7: Chapter I Safety

    Operation & Maintenance Manual──LG946L Wheel Loader CHAPTER I SAFETY △ WARNING Read and follow all safety precautions. Failure to do so may result in serious injury or death. 1 SAFETY LABEL POSITIONS AND THE CONTENTS 1.1 Safety Label and Its Position The positions of safety labels of this machine are shown in the figure 1-1 and figure 1-2.
  • Page 8 Operation & Maintenance Manual──LG946L Wheel Loader 1.2 The Contents of Safety Label 1. Notice for operation 2. Notice for driving Located on the left front glass Located on the right front glass inside the operator cab inside the operator cab Sitting allowed only in cab.
  • Page 9 Operation & Maintenance Manual──LG946L Wheel Loader 7. Notice for Hydraulic oil tank 8.Antifreeze fluid Located on the hydraulic oil tank. Located on the left side of operator cab door and inlet port of water tank of engine hood 9. Notice for the door of operator cab 10.
  • Page 10 Operation & Maintenance Manual──LG946L Wheel Loader 13. Notice for hanging 14. Alarming notice for 15. Alarming notice for touching the machine. security distance. When all the parts are Located on the both Located on hanging part stopped ,the machine sides of hood of engine.
  • Page 11 Operation & Maintenance Manual──LG946L Wheel Loader 20.Pilot single handle control (if assembly) 21. Notice for adding antifreeze fluid Located on right control box Located on cover of water tank of engine hood 22. installs position of fire extinguisher Located on rear left crutch of operator cab...
  • Page 12: Safety Rules

    Operation & Maintenance Manual──LG946L Wheel Loader 2 SAFETY RULES 2.1 Safety Rules Only trained and authorized people can be permitted to operate and maintain the machine. Follow all safety rules, precautions and instructions when the machine is in operation or being maintained.
  • Page 13 Operation & Maintenance Manual──LG946L Wheel Loader machine with falling object protective structures. 2.3 Protective Items Wear protective items, such as helmet made of hard materials, safety glasses, shoes, mask reflector profective vest, earplugs, heavy gloves when the machine is in operation or being maintained.
  • Page 14: Safety Operation

    Operation & Maintenance Manual──LG946L Wheel Loader 3 SAFETY OPERATION 3.1 Be Familiar with Machine Study the operation manual for the machine. Learn the structure of the machine, operation and maintenance. Be familiar with the positions and functions of the buttons, operation handles, meters and warning devices.
  • Page 15 Operation & Maintenance Manual──LG946L Wheel Loader Make sure the loader is locked and put the key in a safe place. 3.3 Mounting and Dismounting Check the handrails and pedals, and if there is oil, lubricant or dirt clean them first to prevent slippage.
  • Page 16 Operation & Maintenance Manual──LG946L Wheel Loader Tighten all fuel and oil tank caps firmly. Put the above flammable liquids in containers with relevant tags and put in a separate, proper place for storage. Do not allow unauthorized people to use.
  • Page 17 Operation & Maintenance Manual──LG946L Wheel Loader pressure before removing the cap of radiator. 3.6 Road Driving Pay attention to the stability of the front and rear of the machine during operation, since work equipment may block vision at the front while the load is concentrated on the back wheels.
  • Page 18: Starting Safely

    If something is falling or the machine is damaged by the roll over,its strength will be impaired,which will not meet the requirement of abnormal protective functions.In case that this circumstance happens,contact with the dealers authorized by SDLG for the repair method.
  • Page 19 Operation & Maintenance Manual──LG946L Wheel Loader be dangerous. Examine the condition of the ground and the quality of the soil in the work area, and determine the proper method of operation. Before starting work, the ground should be planed and pressed firmly. If there is a lot of sand and dust, sprinkle with water first.
  • Page 20 Operation & Maintenance Manual──LG946L Wheel Loader Clean the dirt on the cab window and all the lamps to ensure better visibility. Adjust the rear-view mirror and keep the surface clean to ensure the best view from the operator’s seat. Replace with a new one if the mirror has been damaged.
  • Page 21: Safety Driving

    Operation & Maintenance Manual──LG946L Wheel Loader machine if it is started from side short circuit. This is very dangerous. 4.1.4 Check after Starting the Engine Check after the engine is started to make sure there is no potential danger. When examining the machine, park the machine in a spacious place, and do not let unauthorized people to get close.
  • Page 22 Operation & Maintenance Manual──LG946L Wheel Loader and right side. Check the brakes on dry and firm, level ground. Do not put an arm or foot on the working equipment or extend outside the machine. When driving on the level ground, adjust the lower hinge of the arm working equipment to 400~...
  • Page 23 Operation & Maintenance Manual──LG946L Wheel Loader Steering unit does not work when engine stops. Emergency brake could hurt people! It is dangerous to shift from forward to backward gear at high speed. Never do this! 5.3 Full Load Transportation Do not keep a full bucket in the high position when moving. Select the proper speed with a full load during transport.
  • Page 24 Operation & Maintenance Manual──LG946L Wheel Loader Slow the speed and sound the horn if necessary to let others know, and determine the proper direction when the visibility is bad or at a narrow crossing. Sand, dust, fog or storm may affect the visibility. Slow down when visibility is poor. When visibility is not good, stop working until the weather cleans.
  • Page 25 Operation & Maintenance Manual──LG946L Wheel Loader usually soft. Never allow a turn over caused by the weight or vibration of the loader. Never drive the machine near hanging things or close to a deep ravine. The machine weight or vibration may cause the ground to collapse, and result in the machine turning over.
  • Page 26 Operation & Maintenance Manual──LG946L Wheel Loader position of the neutral gear. Go down the ramp slowly; never stop the engine. If the engine stops on the ramp (slope is less than 15°),step on the brake padel immediately and lower the bucket to the ground to help brake, use the parking brake, put the gear control lever in the neutral position, and then restart engine.
  • Page 27 Operation & Maintenance Manual──LG946L Wheel Loader 6 SAFETY OPERATION 6.1 Keep Good Operation Habits Always be seated with the safety belt locked during operation (if assembled). The machine in operation should always be controlled by the operator. Operate the control handle of the working equipment properly to prevent misoperation.
  • Page 28 Operation & Maintenance Manual──LG946L Wheel Loader Operate down wind in strong windy weather. Be careful when the lift arm reaches the upper limit. Loading in the upper limit position may cause destabilization of loader. So the driving speed should be slow and the bucket should tilt forward slowly.
  • Page 29 Operation & Maintenance Manual──LG946L Wheel Loader Don’t use the machine for any work other than what the machine is designed for. It may damage the parts or cause an accident when using the head of the working equipment for other fuctions, such as hook, grasp, draw, push, or tow.
  • Page 30 Operation & Maintenance Manual──LG946L Wheel Loader push the first one. 6.3 Ensure Ventilation in Close Environment Open the window to ensure enough air when operating, dealing with fuel, cleaning parts or painting in close or badly ventilated environments to prevent bodily injury. If this can not satisfy the need, please assemble aerator.
  • Page 31: Safety Parking

    Operation & Maintenance Manual──LG946L Wheel Loader At least 2m (6.5ft) at low voltage condition. At least 4m (13ft) at 40KV high voltage condition (electric wire is generally supported by fixed insulator). At least 6m (20ft) at 40KV high voltage condition (electric wire is generally supported by hanging insulator).
  • Page 32: Safety Examination And Repair

    Operation & Maintenance Manual──LG946L Wheel Loader NEVER get on or off the machine while it is moving. 7.2 Notice for Cold Area Clear the water, snow or dust attached to wires, switches, power insert or sensor and the covers of these parts. Otherwise, the water in these parts may be frozen and an unpredictable accident may be caused.
  • Page 33 Operation & Maintenance Manual──LG946L Wheel Loader disassemble the parts step by step. Please wear a uniform with a tight wristband and trousers. Always wear safety glasses. Please use the repair tools correctly; do not use broken or low quality tools.
  • Page 34 Operation & Maintenance Manual──LG946L Wheel Loader When jacking up the frame, do not let anyone enter the other side of the frame. Before jacking up, lock the front and rear frames with a safety bar and put all the levers in the middle and wedge the tire from the opposite side.
  • Page 35 Operation & Maintenance Manual──LG946L Wheel Loader 8.6 Maintenance While the Engine is Working Routine maintenance of the machine should never be done while the engine is working. When it is necessary, please follow the rules below: Assign an operator to sit on the seat to ensure all the maintenance people can have contact with him so he can prepare to shut the engine when requested.
  • Page 36 Operation & Maintenance Manual──LG946L Wheel Loader Do not let water enter an electric part (such as sensor, wire connector) or operator cab. If so, the operation may be disabled and the electric circuit may be damaged. Wear protect clothes and glasses when using compressed air to clean the filter mesh.
  • Page 37 Operation & Maintenance Manual──LG946L Wheel Loader after finishing welding. The temperature and pressure of hydraulic oil, fuel and water in the engine, the oil and water in the radiator may be still very high after just finishing the work. Wait for the temperature falling down and follow the procedures to do the operations above.
  • Page 38 Operation & Maintenance Manual──LG946L Wheel Loader △ NOTICE Please replace these parts in the following conditions: Connectors are broken or leaking. Outside of soft pipe is abrasive or cracked, and the steel wire of the strengthening layer is bare. Local of soft pip is upheaval.
  • Page 39 Operation & Maintenance Manual──LG946L Wheel Loader temperature parts such as the silencer when parking the machine. Check whether there is leakage of fuel, mobile oil or hydraulic oil. Replace the broken soft pipes. Clean before operation and after repair. Check the wire to see whether it is breakage and voltage leakage; if so, replace it or repair it.
  • Page 40 Operation & Maintenance Manual──LG946L Wheel Loader hospital if hurt severely. Keep fire away from the battery during charging because the generation of oxygen and hydrogen may cause an explosion. Prevent circuit from shorting. Keep fire away from the crust on the battery because it is flammable.
  • Page 41 Operation & Maintenance Manual──LG946L Wheel Loader Complementary charge: charge 16 hours at 16.0 Voltage (max current is less than 25A) Normal charge: charge 24 hours at 16.0 Voltage (max current is less than 25A). Connect the positive pole of the charging machine with the negative pole of the storage battery, and then connect the negative pole of the charging machine with the positive pole of the storage battery.
  • Page 42 Operation & Maintenance Manual──LG946L Wheel Loader lead to over heating and tire explosion. Stand at the back of the tire, and stand as far as possible away from the tire when adjusting the pressure of the tire. Check the tire and rim every day for cracks or bubbles. Never operate in a low pressure condition.
  • Page 43: Safety Transportation

    Operation & Maintenance Manual──LG946L Wheel Loader Contain the oil vented from the machine in a container; never dump the oil directly onto the ground. Obey the relative rules and laws when dealing with harmful materials such as grease, fuel, coolant, solvent, filter and storage battery.
  • Page 44 Operation & Maintenance Manual──LG946L Wheel Loader Lingong Construction Machinery Co. Ltd. or their accredited representative. 9.3 Lifting Use the hook of the front and rear frame to transport the machine to ship or train. Select proper lifting equipment according to the weight of the loader, otherwise it is dangerous to surpass the weight limit.
  • Page 45: Chapter Ii Introduction

    Operation & Maintenance Manual──LG946L Wheel Loader CHAPTER II INTRODUCTION 1 GENERAL VIEW OF THE MACHINE & COMPONENTS’ NAME Figure 2-1 General view and components’ name of LG946L wheel loader...
  • Page 46: Geometrical Dimensions

    Operation & Maintenance Manual──LG946L Wheel Loader 2 GEOMETRICAL DIMENSIONS...
  • Page 47 Operation & Maintenance Manual──LG946L Wheel Loader Figure 2-2 Geometrical dimensions of LG946L wheel loader mounted with standard lift arms...
  • Page 48: Product Type And Its Meaning

    The type of nameplate is shown in Fig. 2-3 CHAPTER II - 8 TECHNICAL and 2-4. The other configurations of nameplate refer to PERFORMANCE & PARAMETERS, Page 53. Figure 2-3 Nameplate of LG946L loader mounted with Weichai engine and standard lift arm...
  • Page 49: Use Conditions

    Operation & Maintenance Manual──LG946L Wheel Loader Figure 2-4 Nameplate of LG946L loader mounted with Weichai engine and enlarged lift arm 5 USE CONDITIONS This loader is a multi-purpose large construction machine mainly used for bulk materials. It is widely used in mineral yards, construction, roads, freight yards and ports.
  • Page 50: Circumstances Requirement

    Operation & Maintenance Manual──LG946L Wheel Loader 6 CIRCUMSTANCES REQUIREMENT Requirements for this machine as follows: 1. Altitude: ≤3000m; 2. Temperature: -15~40 ℃; 3. Water depth: ≤500mm. The loader is a general construction machine, and can be used under the conditions listed in this manual.
  • Page 51: Technical Performance & Parameter

    Operation & Maintenance Manual──LG946L Wheel Loader from front. Luxury vehicular decoration, air condition and warm wind outside, operation space is larger and comfortable. 8 TECHNICAL PERFORMANCE & PARAMETER 8.1 Performance of whole machine Standard lift arm Long lift arm Bucket capacity 2.3 m...
  • Page 52 Operation & Maintenance Manual──LG946L Wheel Loader Wheel track 2054 mm 2054 mm Wheel base 2880mm 2880 mm Min. ground clearance 440.5 mm 440.5 mm Max. dumping height(-45° dumping angle) 2950 mm 3235 mm Dumping space (-45° dumping angle) 1055 mm...
  • Page 53: Be Familiar With Machine

    Operation & Maintenance Manual──LG946L Wheel Loader CHAPTER III OPERATION AND APPLICATION 1 BE FAMILIAR WITH MACHINE 1.1 Control Systems and Gauges 1. Gauge Panel 2. Steering Wheel 3. Steering Switch 4. Speed Change Control Lever 5. Brake Pedal 6. Accelerator Pedal 7. Seat 8.
  • Page 54 Operation & Maintenance Manual──LG946L Wheel Loader 1.2 Introduction of Gauges & Controls The introduction of gauges & controls needed for operating the machine is below. Be sure to understand their functions and methods for use. 1.2.1 Vehicle Gauges and Lights Engine Water Temperature Gauge This gauge indicates the temperature of engine water.
  • Page 55 Operation & Maintenance Manual──LG946L Wheel Loader Gauges Figure3-2 in this chapter. Turn Indicator Lamp: The lamp will come on if the steering switch is connected, meanwhile, the steering lamp will come on. The left indicator lamp will come on if turning to left, and the right indicator lamp will come on if turning to right.
  • Page 56 Operation & Maintenance Manual──LG946L Wheel Loader system. The basic type is not mounted with pre-heat system, the user can select to install. OFF Position Insert or remove the key in this position. Turn the key to this position to cut off the electric power.
  • Page 57 Operation & Maintenance Manual──LG946L Wheel Loader Open the heater or air conditioning, adjusting the front or the side wind outlet of the gauge panel to achieve defrosting or sending hot (cold) wind. Water Spraying Switch: Press bottom side, spray water to the front glass of the cab; press top side, stop spraying.
  • Page 58 Operation & Maintenance Manual──LG946L Wheel Loader Press bottom side, rain wiper will work; press top side, the rain wiper will stop. Water Spraying Switch: Press bottom side, spray water to the front glass of the cab; press top side, stop spraying.
  • Page 59 Operation & Maintenance Manual──LG946L Wheel Loader This lever controls the direction and traveling speed of the machine. Place the speed shifting control lever in the N position which is the neutral gear; Put the control lever forward to the 1 position can obtain the forward gear Ⅰ,...
  • Page 60 Operation & Maintenance Manual──LG946L Wheel Loader 1.1 General View of Refer to Controls and Gauges Figure 3-1, Figure 3-2 in this chapter. This handle controls the bucket and lift arm. There are four gears to control the lift, neutral, lower and float of the lift arm pro-and post, and there are three gears to control the forward tilt, neutral and rear tilt of the bucket from left to right.
  • Page 61 Operation & Maintenance Manual──LG946L Wheel Loader placed on the ground and the bucket is in the bucketing position in order to realize the set level automatically function and increase the efficient of the whole vehicle. Lock automatically function: When leveling the ground, place the control handle in the floating position, and the control handle is locked by the electromagnetic force to realize the lock automatically;...
  • Page 62 Operation & Maintenance Manual──LG946L Wheel Loader the outside lock of the cab and the door will be locked outside the cab. Turn the control bar downward and it will unlock. Inside Cab Locking Bar: When the lock of the cab is in the locked positions, the door will be locked automatically after closing the door.
  • Page 63 Operation & Maintenance Manual──LG946L Wheel Loader 1.2.9 Air Conditioning (if assembled) 1.2.9.1Control panelⅠand its operation type (if assembled) The Appearance of Panel The panel of air conditioning is at the right side of cab’s seat. 1. Working Indicator lamp 2.Air Volume and power switch 3.
  • Page 64 Operation & Maintenance Manual──LG946L Wheel Loader Start the engine. Open the air volume and power switch 2 which have three gears (fan low gear, fan middle gear and fan high gear) and four positions (O, L, M and H). The speed of evaporating fan increases from left to right to adjust the air volume.
  • Page 65 Operation & Maintenance Manual──LG946L Wheel Loader Refrigeration Starting the engine ,open the air volume and power switch to the high-end, then, the temperature control switch to the refrigeration. Regulate air volume switch to get high, medium and low gear of the air supply.
  • Page 66 Operation & Maintenance Manual──LG946L Wheel Loader when your back is against the seat backrest. Weight Adjustment The weight adjustment handle is in the middle of seat bottom. Turn the handle A anticlockwise to reduce the damping stiffness and turn clockwise to increase the damping stiffness. Rotate the damping stiffness adjust handle A by hand according to the operator’s weight until feel comfortable.
  • Page 67: Run-In Period Of New Machine

    Operation & Maintenance Manual──LG946L Wheel Loader check the clamper of safety belt whether lock and loose normally. 1.2.12 Rearview Mirror Rearview mirrors are on the left and right sides outside the cab. Before starting work, the rearview mirror must angle be adjusted for a good rear.
  • Page 68: Operation And Use Of Loader

    Operation & Maintenance Manual──LG946L Wheel Loader and brake drum. Once they are overheating, find the reason and repair it. Check the fastening conditions of the bolts and nuts. Do the following maintenance after 10 hours of run-in time on the new loader:...
  • Page 69 Operation & Maintenance Manual──LG946L Wheel Loader until 30~40℃ before starting if the environmental temperature is lower than -5 . ℃ There is no need to stop the machine or step on the brake pedal in changing the forward levers during driving. When changing the speed from low to high, release the accelerator a little and operate the Gear Control Lever at the same time, and step on the accelerator;...
  • Page 70 Operation & Maintenance Manual──LG946L Wheel Loader Box, in this chapter. 3) Check the engine oil in the engine oil pan. Refer to 3.6.1 Fuel Supplying of Engine in this chapter. 4) Open the water tank cover to check the water level in the water tank.
  • Page 71 Operation & Maintenance Manual──LG946L Wheel Loader solve the problem. 3.2.3 After Starting of Engine Lower the speed of the engine, and examine the reason if engine oil pressure gauge is not in the normal position in more than 10 seconds. After that, start again, otherwise there may be some problem.
  • Page 72 Operation & Maintenance Manual──LG946L Wheel Loader Release brake pedal, and step on the accelerator pedal slowly to drive the machine forward or backward. It is safe to drive only when the brake pressure is over the specific value of 0.45MPa.
  • Page 73 Operation & Maintenance Manual──LG946L Wheel Loader △ WARNING Never turn suddenly or turn on a slope at high speed. The machine can not turn if the engine stops. 3.3.4 Braking Never put your foot on the brake pedal unless necessary.
  • Page 74 Operation & Maintenance Manual──LG946L Wheel Loader wedge the wheels to prevent movement. 3.4.2 Steps to Stop Engine Let the engine run freely for 5 minutes to cool all the parts equally. Pull the flameout control soft knob (if assembled). Turn the key to OFF position. And draw it out and keep in a safe place.
  • Page 75 Operation & Maintenance Manual──LG946L Wheel Loader roadblocks that may break the wheels and operation. 3.5.2 Modes of Work (1) Loading Operation Work together with a truck which can help improve working efficiency especially for long distance transportation. When working together, the loader digs the material and the truck transports and unloads the...
  • Page 76 Operation & Maintenance Manual──LG946L Wheel Loader If the bucket hits the ground, the front tires will leave the ground and the tires will slip. The operator must slow the speed immediately when the machine reaches the material pile. Simultaneously step on the accelerator pedal, and enter the material pile with the bucket.
  • Page 77 Operation & Maintenance Manual──LG946L Wheel Loader carried out carefully in gear . Ⅰ Lightly set the bucket edge facing down. When driving the machine forward, operate the working equipment control lever to let the lift arm lower down to the proper position so that it can pick up a thin layer of the surface each time when excavating the soil.
  • Page 78 Operation & Maintenance Manual──LG946L Wheel Loader the ground. If the material sticks onto the bucket, move the working equipment control lever cyclically to allow the bucket to tilt forward or backward to shake down the material. After dumping, use the bucket to level equipment (if assembled). Rear tilt bucket to level position, and operate the working equipment control handle to allow the lift arm to lower to prepare for next operation.
  • Page 79 Operation & Maintenance Manual──LG946L Wheel Loader braking and turning is possible. If the towed machine engine can not start, disassemble the front and rear transmission axle. If the machine can not turn, disassemble the steering cylinder. The connection hole of the rear frame at the inner side of the rear wheel can only be used for lifting and binding, but not for towing.
  • Page 80 Operation & Maintenance Manual──LG946L Wheel Loader 1. Do not use antifreeze containing formaldehyde, ethanol or propanol. 2. Never use any waterproofing agent independently or together with antifreeze. 3. Never use antifreeze with different trademarks together. 4. Replace antifreeze with the proper ratio according to the requirements. Please refer to CHAPTER IV 2.1.2 Coolant.
  • Page 81 Operation & Maintenance Manual──LG946L Wheel Loader rules on the nameplate of the antifreeze. After cold weather: After the weather is warm, the relative parts should use the proper engine oil, fuel and hydraulic oil that are appropriate for the temperature.
  • Page 82 Operation & Maintenance Manual──LG946L Wheel Loader status until the oil temperature reaches 20℃~40 , then stop the engi ℃ Rotate the oil drain plug and let the oil flow out and hold it in a container. After the oil is released completely, rotate the oil drain plug back, Open the right side door of the engine hood;...
  • Page 83 Operation & Maintenance Manual──LG946L Wheel Loader parking brake switch to carry out braking, and wedge the front and back of the tire. Start engine and let the engine run in the idle status for several minutes. Open the oil checking plug at the side of the transmission box, the oil level is normal if there is oil flowing but not form pressure;...
  • Page 84 Operation & Maintenance Manual──LG946L Wheel Loader If the old oil is dirty, do not add new oil directly. Disassemble the raw oil filter which is in profile, and clean all the parts. If there are any metal powders or fragments please contact the maintenance man.
  • Page 85 Operation & Maintenance Manual──LG946L Wheel Loader △ WARNING The temperature of gear oil may be high, so wear protective clothes, and operate it carefully to prevent injury. Drain out all the old oil and screw tight the oil drain plugs at the center bottom of the axle shell.
  • Page 86 Operation & Maintenance Manual──LG946L Wheel Loader While replacing oil if other maintenance needs to be done do so following the relevant rules, and pay attention to safety. △ NOTICE Pay attention to the clarity of the oil while replacing it; never let other materials enter the hydraulic system directly.
  • Page 87: After Storage

    Operation & Maintenance Manual──LG946L Wheel Loader new one. Tighten the flange cover and oil draining spherical valve again. Add oil to the oil adding port on the top of the tank until the oil level reaches the middle value of the indicator. Tighten the oil adding port cover. Never add oil directly to the oil tank without oil filter elements.
  • Page 88 Operation & Maintenance Manual──LG946L Wheel Loader Add oil and grease to all the requisite positions. 3.8 General Problems/Possible Cause/Remedies 3.8.1 Electrical System Problems Possible Causes Remedy Faulty cable ( contact 1. Check, and repair the loose Lamp is not bright when the engine problem or open terminals and disconnections.
  • Page 89 Operation & Maintenance Manual──LG946L Wheel Loader 3.8.2 Transmission System Problems Possible Causes Remedy Low oil level in gearbox oil sump Oil leakage in the main oil lines Add oil to the specified level Clogged oil filter of gearbox Check the main oil lines...
  • Page 90 Operation & Maintenance Manual──LG946L Wheel Loader 3.8.3 Brake System Problems Possible Causes Remedy Change rectangular sealing ring of pump Oil leakage of pliers pump Bleed the air out Air in brake hydraulic lines Check the sealing performance of Insufficient Low brake air pressure...
  • Page 91 Operation & Maintenance Manual──LG946L Wheel Loader 3.8.4 Hydraulic System of Work Equipment Problems Possible Causes Remedy Over worn or damaged cylinders Change the oil seals of cylinder Over worn multi passage valve, Change the distribution valve excessive clearance between valve...
  • Page 92: Steering System

    Operation & Maintenance Manual──LG946L Wheel Loader 3.8.5 Steering System Problems Possible Causes Remedy Insufficient oil supply for working pump Check oil pump and steering pump Discharge air from system and Air in steering system check the suction lines Faulty steel-ball in check valve body of Check the valve.
  • Page 93: Maintenance Guide

    Operation & Maintenance Manual──LG946L Wheel Loader CHAPTER MAINTENANCE Ⅳ 1 MAINTENANCE GUIDE Read following information carefully before carrying out maintenance and inspection. 1.1 Attention to Maintenance and Inspection Perform the maintenance on hard and level ground. Lower the work equipment near the ground and level the bucket.
  • Page 94 Operation & Maintenance Manual──LG946L Wheel Loader Change oil in relationship dust-free places to keep impurities out of the oil. 1.11 Welding Guide Turn off the starting switch of the engine and remove the battery cables. Keep the distance between the grounding cable line and welding area more than 1m.
  • Page 95: Detailed Rules Of Maintenance

    Operation & Maintenance Manual──LG946L Wheel Loader 2. DETAILED RULES OF MAINTENANCE 2.1 Detailed Rules of Using Oil, Fuel and Coolant △ WARNING Because of bad operating conditions (high temperature and high load) and dusty ambient circumstances, oil easily deteriorates. Change oil as soon as the oil deteriorates or is mixed with many impurities.
  • Page 96: Brake Fluid

    SDLG Construction Machinery Co., Ltd. will not be responsible for the results.
  • Page 97 Operation & Maintenance Manual──LG946L Wheel Loader 2.2 Selection of Fuel, Coolant and Lubricant 2.2.1 Selection Table of Fuel, Coolant and Lubricant Please choose Shandong Lingong’s preferred special oils and choose specified oils from the following table. Kinds of Recommended Types And Standards...
  • Page 98 Operation & Maintenance Manual──LG946L Wheel Loader Hydraulic oil Similar Oil Brands Chinese Brands CALTEX MOBIL SHELL CASTROL ESSO Hydraulic oil L-HM46 Tellus 27 ; Hyspin AWS 32 ; DTE25 Nuto H46 ( -5 ℃~ 40 ℃) (-10℃~40℃) Tellus 29 Hyspin AWS 46 CALTEX GB11118.1...
  • Page 99 Operation & Maintenance Manual──LG946L Wheel Loader Grease Similar Oil Brands Chinese Brands CALTE MOBIL CASTROL ESSO British BP SHELL ZG-2 or ZG-3 Marfak Lithium based Energrease Mobile grease Ronex MP ; Retinax A ; multi LM grease lubricant XHP222 Beacon EP 2...
  • Page 100 Operation & Maintenance Manual──LG946L Wheel Loader Avoid the electric system corroding by seawater when working on the seashore. 2.5 Maintenance Tools Refer to the production containerization list for details of maintenance tools. 2.6 Tightening Torque of Screw The tightening torques of screw connection of the important parts are listed in the table below.
  • Page 101: Every 100 Hours Service

    Operation & Maintenance Manual──LG946L Wheel Loader 3 CONTENT OF MAINTENANCE Maintenance content includes the run-in period of a new machine and the periodic maintenance of every 10, 50, 100, 250, 500, 1000 and 2000 hours. 3.1 Every 10 Hours (Days) Service Check the sealing performance of work equipment systems such as hydraulic, steering and brake system.
  • Page 102 Operation & Maintenance Manual──LG946L Wheel Loader In addition, do the extra maintenance in the first 100 hours as follows: Check and clean the air vent of gearbox. Clean the oil pan of gearbox. Clean the suction filter cartridge in the oil pan of gearbox. Replace the filter cartridge in the oil lines of torque converter-gearbox.
  • Page 103 Operation & Maintenance Manual──LG946L Wheel Loader booster pump. Clean the air vent and replace the brake fluid. 3.6 Every 1000 Hours (Half a Year) Service Carry out the periodic maintenance of every 10, 50, 100, 250 and 500 hours with this maintenance operation at the same time.
  • Page 104 Operation & Maintenance Manual──LG946L Wheel Loader...
  • Page 105: Hydraulic System

    Operation & Maintenance Manual──LG946L Wheel Loader CHAPTER V SYSTEM PRICIPLE DIAGRAM 1 TRANMISSION SYSTEM The transmission system includes the hydraulic torque converter, transmission box, transmission axle, front and rear driving axle, wheel and others. The transmission system diagram is shown in the Figure 5-1.
  • Page 106: Brake System

    Operation & Maintenance Manual──LG946L Wheel Loader pressure oil tank and pipe attachments, which is mobile and flexible. The bucket unit includes dumping, neutral and receiving bucket in three positions. The lift-arms unit controls four actions including floating, lowering, neutral and lifting.
  • Page 107 Operation & Maintenance Manual──LG946L Wheel Loader 1-Parking brake air chamber 2-Manual control brake valve 3-Combination valve of oil water Separator 4-Air compressor 5-Air Storage Tank 6- Air brake valve 7-Air booster pump Figure 5-3 Single Brake Pedal Braking System Principle Diagram (with power cutting off switch) 3.1 Driving Brake System...
  • Page 108: Electric System

    Operation & Maintenance Manual──LG946L Wheel Loader braking at this time. When the pressure of the system is lower than 0.4MPa, the brake solenoid valve is off automatically to make the air in the parking brake chamber goes into the atmosphere...
  • Page 109 Operation & Maintenance Manual──LG946L Wheel Loader Figure5-4 Electrical Principle Diagram Engine of LG946L(Mechanical operation)

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