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Table of Contents
Summary of Contents for Vertiv Liebert EXM External Battery Cabinet
- Page 1 Liebert® EXM™ External Battery Cabinet User Manual...
- Page 2 The products covered by this instruction manual are manufactured and/or sold by Vertiv This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
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Page 3: Table Of Contents
Torque Requirements ..............38 Vertiv | Liebert ®... - Page 4 Interconnect wiring for UPS to battery cabinet ........15 Table 3 Batteries approved for use in Liebert EXM External Battery Cabinet, 320mm ..18 Table 4 Batteries approved for use in Liebert EXM External Battery Cabinet, 600mm .
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Page 5: Important Safety Instructions
Le non-respect de ces consignes comporte des risques liés à la fumée, au feu ou à l’électricité. Composez le 1 800 LIEBERT avant de déplacer des armoires de batteries (après l’installation initiale). ® Vertiv | Liebert Battery Cabinet User Manual | ™... - Page 6 Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
- Page 7 Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. En cas d’incendie associé à du matériel électrique, n'utilisez que des extincteurs à dioxyde de carbone ou homologués pour la lutte contre les incendies d’origine électrique. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
- Page 8 One person should never work alone, even if all power is disconnected from the equipment. A second person should be standing by to assist and to summon help in case of an accident. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
- Page 9 Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
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Page 10: Mechanical Installation
Remove all panels and visually inspect the cabinet, batteries, bus connections and cabinet for any shipping damage. Exercise caution; voltage is present within the battery cabinet even before installation. If there are signs of damage, do not proceed. Call Vertiv at 1-800-542-2378. •... -
Page 11: Storing Batteries For Delayed Installation
This is to be performed by the Vertiv engineer when commissioning the unit. Casters and Adjustable Stops—The adjustable stops are not designed to bear the full weight of the cabinet. -
Page 12: Moving The Battery Cabinets
If the equipment is to be placed on a raised floor, it should be mounted on a pedestal suitably designed to accept the equipment’s point loading. Refer to the base view to design this pedestal. ® Vertiv | Liebert Battery Cabinet User Manual |... -
Page 13: Layout
Additional the UPS, but all cabling between the battery Liebert cabinets and the 10-120kVA UPS models must Liebert Liebert be external and performed by others . Battery Battery Cabinet Cabinet ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 14: Connecting The Liebert Exm Battery Cabinet To The Ups
Bolting the Liebert EXM Battery Cabinet to the Liebert EXM UPS Flat Washer Washer Split, M10 Hex Head Bolt M10 x 30mm DETAIL B Liebert EXM Liebert EXM Battery Cabinet ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 15: Figure 3 Power Cabling For 140-200Kva Ups
Power cabling for 140-200kVA UPS See Table 13 for power cable sizing. DC Input Busbar 140-200kVA Battery Battery Battery Battery Liebert EXM Cabinet 1 Cabinet 2 Cabinet 3 Cabinet 4 ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 16: Battery Installation
Risk of equipment damage. Batteries should be cleaned with a dry cloth or a cloth lightly moistened with water. Do not use cleaners on the batteries. Solvents can make the battery cases brittle. ® Vertiv | Liebert Battery Cabinet User Manual |... -
Page 17: Connecting The Batteries
Intertray connections must be made before the battery cabinet may be used. Power Connection Depending on the site layout, the battery cabinets can be cabled as shown in Figure 1. ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 18: Connected System
2.2.2 Stand-Alone and Right-Mounted Systems The customer must supply all interconnecting cables and hardware for stand-alone and right-mounted cabinets. See Table 13 for current ratings and recommended cable sizes according to local codes. ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 19: Attached/Detached System
Liebert EXM UPS. See Figures 4 through7 for battery cabinet terminal details NOTE Care must be taken to route the control cables away from high voltage cables or busbars. ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 20: Non-Standard Batteries
Verify that the battery area has adequate ventilation and battery operating temperature complies with the manufacturer’s specifications and with all applicable national and local codes. If you have any questions concerning batteries, battery racks or accessories, contact Vertiv at 1- 800-543-2378. -
Page 21: Figure 5 Battery Cabinet Terminal Detail, 600Mm And 880Mm Cabinet; 10-120Kva Ups
(42mm) 1.65" (42mm) be run in separate 4.96" conduits. Detail A (126mm) FRONT EXM16004 2. Vertiv recommends Door Removed Rev. 0 using only copper cables. 880mm Battery Cabinet 37.5" (953mm) 3. All wiring must be in accordance with DC Connection... -
Page 22: Figure 6 Liebert Exm Ups Terminal Detail 10-40Kva
Liebert EXM UPS terminal detail 10-40kVA 23.6" (600mm) 1.6" (41mm) (13 Places Typical) See Detail A 1.4" 78.5" (36mm) (1994mm) Batteries DETAIL A Busbar Dimensions EXM16002 Rev. 0 FRONT VIEW Door Removed ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 23: Figure 7 Liebert Exm Ups Terminal Detail 60-100Kva
(Door Removed) (Panel Removed) 1. Control wiring and power wiring must be run in separate conduits. 2. Vertiv recommends using only copper cables. 3. All wiring must be in accordance with national and local electrical codes. ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 24: Batteries Approved For Use In Liebert Exm Systems
Batteries Approved for Use in Liebert EXM Systems Table 3 Batteries approved for use in Liebert EXM External Battery Cabinet, 320mm Weight, Single Supplier Part Number Battery, lb. (kg) 12HX150E 26 (11.8) EnerSys 12HX205 43 (19.5) HR1500 27 (12) East Penn... -
Page 25: Static Bypass Assembly
Dry ground BATT_GND_FA Battery ground fault signal NOTE All auxiliary cables of terminal must be double-insulated. Wire should be 20-16AWG stranded for maximum runs between 80 and 200 feet (25-60m), respectively. ® Vertiv | Liebert Battery Cabinet User Manual | ™... - Page 26 All service and initial connections of batteries must be External Connections performed by properly trained and qualified personel. Refer to submittals EXM14003A and EXM14003B for wiring two, three and four battery cabinets together. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
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Page 27: Table 7 Battery Voltage, Nominal And Float
™ or other monitoring equipment. If the system uses a different model battery, contact Vertiv for the required torque value. To access battery cell terminals, disconnect the inter-tier cable and two shelf retaining screws. Once disconnected, insulate (with protective boot or electrical tape) the cables to prevent accidental shorts. - Page 28 When replacing batteries, use the same number and type of batteries. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
- Page 29 Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
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Page 30: Alber Bdsui ™ Battery Monitoring System-Optional
UXCM The matching Liebert battery cabinets allow installing an optional Alber BDSUi battery monitoring system inside the cabinet. The Alber BDSUi by Vertiv continuously checks all critical battery parameters, such as cell voltage, overall string voltage, current and temperature. Automatic periodic tests of internal resistance of each battery will verify the battery's operating integrity. -
Page 31: Connecting An Alber
Input Power Receptacle Power cord connection and fuse holder Connecting an Alber BDSUi-UXBM/50 ® ™ The battery module is wired at the factory. Refer to the Alber user manual for details. ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 32: Figure 11 Alber Bdsui-Uxbm/50 Rear Panel
(Automatically shuts down charger when thermal runaway is detected.) RS-485 Connection Communication with optional accessories Fiber Optic Connectors Communication with the BDSU network Voltage/Test Current Sense lead connections for making voltage/test current measurements Inputs ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 33: Figure 12 Alber ® Battery Cabinet Monitoring Assembly Diagram
Temperature Sensor Yellow/Green Blue Brown AC 120V Comes from UPS Connect to Alber BDSUi Transducers-Current 24VAC RX TX Temperature 1 Fiber Optic Fuse Block - See Figure 12 BDSUi-BATTERY MODULE ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 34: Figure 13 Accessory Fuses
EXM can be user-configured to display this warning from 3 to 60 minutes before end-of- discharge. 2.10.2 Battery End-of-Discharge (EOD) Protection If the battery voltage is lower than the end-of-discharge voltage, the battery converter will be shut down. ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 35: Figure 14 Battery Cabinet Outline And Main Components-320Mm Cabinet
Door Removed Panel Removed Panel Removed Rev. 0 2.9" (74mm) 5.5" (140mm) 25.4" (645mm) Bracket Ventilation Centers 20.7" 34.3" (526mm) (872mm) 1.8" 9.4" (239mm) 2.6" (67mm) (45mm) BOTTOM EXM12003 Rev. 0 ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 36: Figure 15 Battery Cabinet Outline Drawing And Main Components-600Mm Cabinet
Rev. 0 BOTTOM TB1 is Inside BIB Box Alber BDSUi DC Breaker DC Connection Busbars Ground Battery LEFT SIDE RIGHT SIDE FRONT EXM15005 Panel Removed Panel Removed Door Removed Rev. 1 ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 37: Figure 16 Battery Cabinet Outline And Main Components-880Mm Cabinet
(196 x 196mm) 34.3" (872mm) Alber Service Conduit Plate Landing 14.1" 17.5" x 14" (358mm) (445 x 356mm) 5.7" (145mm) 1.8" 31.5" (799mm) 2.8" EXM12005 (45mm) (71mm) Rev. 0 BOTTOM ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 38: Figure 17 Lineup Arrangement, Liebert Exm With Battery And Liebert Bdc
Bypass Cabinet (60-100kVA only). 12. Refer to table for total system widths. 97.64 (2840) 70.86 (1800) 94.48 (2400) 118.11 (3000) 141.73 (3600) 81.88 (2080) 116.54 (2960) 151.18 (3840) 185.83 (4720) ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 39: Table 11 Physical Standards And Parameters
Fram Battery Cabinet Size, Breaker ABB Part # TS3N225TWBAS TS3N 10-40 225A 320, 600, 880 XT4NU3225AFF 60-120 555A T6N600TWAS2 600, 880 Two Battery Cabinets, 140-200 555A T6N600TWAS2 Two Battery Cabinets, ® Vertiv | Liebert Battery Cabinet User Manual | ™... -
Page 40: Table 13 Battery Cabinet System-Ups And Liebert Exm Battery Cabinet
54174 (1 Hole) 3/8" 54874BE (2 60-120 555A 600, 880 1/2" 400kcmil Hole) 54874BE (2 140-200 * 555A 600, 880 1/2" 400kcmil Hole) * 140-200kVA UPS requires a minimum of two cabinets. ® Vertiv | Liebert Battery Cabinet User Manual | ™... - Page 41 Battery Charging Power, kW: 1.5, 2.25, 3.0, 4.5, 6, 9, 12, 15, 18, 21, 24, 27, 30 Maximum Current Maximum Charging Current, A: 4, 7, 9, 13, 18, 27, 36, 45, 54, 63, 72, 81, 90 ® Vertiv | Liebert Battery Cabinet User Manual | ™...
- Page 42 HR4000 batteries: 2693 (1222) with HR5000 batteries 3125 (1417) with HR5500 batteries 3341 (1515) Color ZP-7021 (Black) IP20 (finger-proof with front doors open or Protection Degree IEC (60529) closed) ® Vertiv | Liebert Battery Cabinet User Manual | ™...
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Page 43: Figure 18 Battery, Circuit Breaker And Ups Wiring With External Batteries With Three Connecting
Figure 18 Battery, circuit breaker and UPS wiring with external batteries with three connecting wires ® Vertiv | Liebert Battery Cabinet User Manual | ™... - Page 44 If you have any doubt as to what must be done, call Vertiv at 1-800-543-2378 for further instructions. The UPS is designed for unattended operation, but does require some common sense maintenance.
- Page 45 Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
- Page 46 Do not use equalize charging with valve-regulated, lead-acid batteries, such as those used in Liebert battery cabinets. Refer to the battery manufacturer’s manual, available on the manufacturer’s Web site, for specific information about equalize charging. ® Vertiv | Liebert Battery Cabinet User Manual | ™...
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Page 47: Table 19 Busbars (For Power Wiring)
12 HX500-FR 65 (7.3) 12 HX540-FR 65 (7.3) HR1500 45 (5.1) HR2000 100 (11.3) HR3000 100 (11.3) East Penn HR3500 100 (11.3) HR4000 100 (11.3) HR5000 100 (11.3) HR5500 100 (11.3) ® Vertiv | Liebert Battery Cabinet User Manual | ™... - Page 48 NOTES ® Vertiv | Liebert Battery Cabinet User Manual | ™...
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- Page 52 © 2018 Vertiv Co. All rights reserved. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness herein, Vertiv Co.
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