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Online UPS Specialist OPP Series Operating Manual

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Operating Manual
OPP Series On-Line UPS
- 1 -
Revision 1.0

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Summary of Contents for Online UPS Specialist OPP Series

  • Page 1 Operating Manual OPP Series On-Line UPS - 1 - Revision 1.0...
  • Page 2 Introduction This user manual has been written to provide basic information about the OPP UPS. It will describe the key features of the UPS, as well as detail referring to unpacking and installation, operation & configuration and troubleshooting. It also includes a section on software installation and general connectivity.
  • Page 3 Safety Information Please retain this user manual in close proximity of the UPS for future reference. Since the UPS unit operates from mains power and contains a number of high current back-up batteries, the information in this chapter is important to all personnel involved. Please take the time to read this section before unpacking, installation and operation of this UPS.
  • Page 4 Batteries Once batteries have reached the end of their life, ensure they are disposed of properly. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. Replace batteries with the same number and type of batteries or battery packs as originally installed in the equipment.

  • Page 5: Table Of Contents

    Contents 1. General Description......7 1.1. Basic functions of UPS ........7 1.2. General technical overview ........ 7 1.3. Key features of the OPP........9 2. Storage and Unpacking....11 2.1. Boxes supplied ..........11 2.2. What’s in the box(es)........12 3. Installation and Set-up ....14 3.1.
  • Page 6 Contents 5. Trouble shooting......38 5.1. Basic trouble shooting guide ......38 5.2. LCD trouble shooting guide ......40 5.3. Replacing batteries........... 42 6. Software set-up ......44 6.1. General windows software installation....44 7. Specification........48 7.1. General specification ........48 7.2. Run time chart ..........50 7.3.

  • Page 7: General Description

    1. General Description 1.1. Basic function of the UPS An Uninterruptible Power Supply is designed to provide a battery based source of AC power, such that under mains fail conditions the load can be supported for a specified period of time.
  • Page 8 General Description 1.2. General description – OPP Block Diagram - 8 - Revision 1.0...

  • Page 9: Key Features Of The Opp

    General Description 1.3. Key Features of the OPP1000 to OPP6000 Self configuring battery pack. All UPS’ utilise batteries and, depending on the power rating of the UPS, the internal DC “string” voltage will be different: the higher the voltage, the lower the current needs to be in order to deliver the same power and consequently the UPS is less bulky and more efficient.
  • Page 10 General Description 1.3. Key Features cont…. Multi format. All models are multi-format design and can be rack-mount or free-standing straight from the box; this achieves 3 important objectives: 1. Cost reduction by standardisation of packaging. 2. Cost reduction by minimisation of stock levels (the right format is always available !) 3.

  • Page 11: Storage And Unpacking

    2. Storage & Unpacking 2.1. Boxes supplied The OPP series of UPS upto 6kVA can be supplied in a number of boxes (even if only one UPS has been ordered) dependant on the model required. The number of boxes should be as below;...

  • Page 12: What's In The Box(Es)

    Storage and Unpacking OPP4000 to OPP6000 UPS uses two battery modules (containing in total four standard battery packs). The UPS electronics module ships as one box, and each battery module ships as a separate box. OPP4000 to OPP6000 ships as 3 separate boxes.
  • Page 13 Storage and Unpacking 2.2. Box contents cont…. OPP4000/OPP5000/OPP6000 3 boxes contain Box 1: Box 2: UPS Electronics module Battery module REPO connector Battery connection cable RS232 Cable 19” rack ears (+screws) Software CD 1 set key lock bolts Manual 19” rack ears (+screws) Box 3: Battery module Battery connection cable...

  • Page 14: Installation And Set-Up

    3. Installation and Set-up 3.1. Environment and Positioning When locating the UPS system, the following points should be remembered; • Avoid temperature and humidity extremes. To maximise the life time of the batteries an ambient temperature of 15 C to C is recommended.
  • Page 15 Installation and Set-up 3.2. Free Standing configuration cont…. The OPP1000/OPP1500 are provided with additional feet to ensure stability if free standing. The OPP2500/OPP3000 are provided with key hole fixings to “lock” units together when located beside each other in free standing mode.

  • Page 16: Rack-Mount Configuration

    Installation and Set-up 3.3. Rack-mount configuration All OPP UPS are also shipped with front panel mounting ears. These allow the units to be used in rack mount/stack orientation as shown below. OPP1000/OPP1500 Rack mount OPP2500/OPP3000 Rack Mount OPP4000/OPP5000/OPP6000 Rack mount The ears supplied are not designed to support the weight of the UPS.

  • Page 17: Rear Panel Features

    Installation and Set-up 3.4. Rear Panel Features - 17 - Revision 1.0...

  • Page 18: Power Connection Opp1000 & Opp1500

    Installation and Set-up 3.5. Power connection to the OPP1000 & OPP1500 Power cables should be connected to the utility supply. Two IEC input sockets are available: Main IEC input and Auxiliary IEC input. If a single mains supply is available only, then the input power cord should be connected to the Main input socket.

  • Page 19: Power Connection Opp2500 & Opp3000

    Installation and Set-up 3.6. Power connection to the OPP2500 & OPP3000 In order to connect the battery module to the UPS on the OPP2500 & OPP3000, the battery connector covers must first be removed. See diagram below; Once this has been done the battery cable supplied can be connected between battery connector on UPS and battery connector on Battery module.
  • Page 20 Installation and Set-up 3.6. Power connection to the OPP2500 & OPP3000 cont…. The input power cables can then be connected to the utility supply. Two IEC input sockets are available: Main IEC input and Auxiliary IEC input. If a single mains supply is available only, then the input power cord should be connected to the Main input socket.

  • Page 21: Power Connection Opp4000 ~ Opp6000

    Installation and Set-up 3.7. Power connection to the OPP4000 – OPP6000 In order to connect the battery module to the UPS on the OPP4000 – OPP6000, the battery connector cover must first be removed. See diagram below; Once this has been done the battery cables supplied can be connected between battery connector on UPS and battery connector on each battery module.
  • Page 22 Installation and Set-up 3.7. Power connection to the OPP4000 – OPP6000 cont…. The Hardwire termination for the OPP4000 – OPP6000 provides input connection for the main supply & auxiliary supply, as well as output connection. Connector Ratings and cable sizing; Hardwire terminations will accept 10AWG/6mm2 cable for input and output wiring.

  • Page 23: Communication Connectivity

    Installation and Set-up 3.8. Communication Connectivity OPP4000/OPP5000/OPP6000 All OPP units are provided with the following communication ports • Main RS232 port (fixed) • Auxiliary RS232 port (fitted into option slot) • REPO (remote emergency power off) port The unit is supplied with one RS232 cable and one mating half REPO connector.

  • Page 24: Rs232

    Installation and Set-up 3.8. Communication Connectivity…… The REPO connector can be used to shutdown the UPS from a customer-supplied switch in a remote location. See REPO operation on page 25. The following option cards are also available (installed in place of the auxiliary RS232 port).
  • Page 25 Installation and Set-up Option Slot RS232 pin* details Pin out for the second RS232 port is as standard the same as the first. However, this can be changed to the format as shown below by removing the card and setting the 4 jumpers on the card to Megatec positon (from the PC position).

  • Page 26: Repo

    Installation and Set-up 3.10. REPO Configuration The REPO connector ships as standard with a wire link to make the connection between the pins which allows the UPS to operate with no additional wiring for applications where REPO is not required. For applications where REPO is required, use the following procedure.
  • Page 27 Installation and Set-up Use the following method to install REPO switch; • Verify that the UPS is off and unplugged • Remove the REPO connector from the rear of the UPS • Connect isolated, normally closed, dry contacts (rated at 60Vdc maximum, 30Vac RMS maximum and 20mA maximum), between pins 1 and 2 as shown below;...

  • Page 28: Operation

    4. Operation 4.1. Description of front panel features The diagram/table below show the basic functions of the front panel on all OPP units. The LCD can be rotated using the top/bottom clip as shown above. A retaining screw is then used to fix the panel in place*. *Never rotate panel whilst UPS is on Front Panel Buttons Turn on/off the inverter or force unit to bypass...

  • Page 29: Starting/Shutting Down The Ups & Bypass

    Operation 4.2. Starting and shutting down the UPS Once installation is complete, then the UPS can be powered up. Starting the UPS To power up the UPS switch the input breaker on the front panel (rear panel for OPP4000/OPP5000 & OPP60000) to “ON” position.
  • Page 30 Operation Starting the UPS……. The UPS will always show the mode of operation of the top line of the display unless the up arrow is pressed – the top line will then show the desired measurement. As soon as the UPS changes mode –...

  • Page 31: Using The Front Panel

    Operation • The UPS is overloaded greater than 150% (Dependant on load type) – the Bypass mode will automatically switch back to running from Inverter in less than 1 minute after overload is removed. (If overload is greater than 180-200% (dependant on load type) then the UPS will remain in bypass until manually restored to Inverter by the button.
  • Page 32 Operation press Top line: Bottom line: press Top line: Bottom Line: press Return to start The bottom line of the display can also be used to display these parameters whilst leaving the top line fixed on one parameter, by pressing There are nine display parameters available using the above method as defined below;...
  • Page 33 Operation 4.3. Using the front panel cont…. Then use key for selecting that parameter. Example; To set the Buzzer to normal mode (i.e. buzzer will sound); Press Twice which takes the display to Buzzer configuration. The press until display shows; The press to store setting.
  • Page 34 Operation Using the button cont….. press: Output Voltage* To change from 208VAC to 230VAC press the repeatedly until the displays shows the arrow Against 230VAC. Then press the to set the mode * After choosing the desired output voltage, the UPS needs to shutdown completely and re-started to activate the selection press: Test Mode : Press the...

  • Page 35: Audible Alarms

    Operation 4.4. Audible Alarms The UPS provides an overview of the alarm/alert functions via the audible alarm produced. These can also form part of the trouble-shooting guide. Audible Alarms • Battery Mode (DC Mode) ___ . ____ • Battery Low ___ .

  • Page 36: On Mains Operation

    Operation 4.5. On mains operation During normal “On Mains Operation”, the UPS should display it’s default screen which will show “AC Mode” on the top line and the output voltage on the bottom line (unless changed by the user); Input and Output voltages will change dependant on the UPS location a settings.

  • Page 37: On Battery Operation

    Operation 4.6. On battery operation The UPS will go to battery mode when one of the following conditions occurs; • Mains input (both main and auxiliary) has failed • Mains input (both main and auxiliary) is out of specified input parameters i.e.

  • Page 38: Trouble Shooting

    5. Trouble Shooting 5.1. Basic trouble shooting Problem & Possible Cause Solution UPS will not turn on REPO active Ensure REPO is connected and external switch is reset Input breaker not switched on Ensure that UPS input breaker on front panel has been switched to "ON"...
  • Page 39 Trouble Shooting 5.1. Basic trouble shooting cont…. UPS drops the load when it should Go onto battery When power fails the UPS drops the load The UPS was in bypass, probably When it should have gone into bypass because of overload - check the load status mode The UPS beeps See Audible alarm status page 35...

  • Page 40: Lcd Trouble Shooting Guide

    Trouble Shooting 5.2. LCD trouble shooting The following fault conditions displayed on the panel can be read as follows; The DC bus voltage exceeds high set point – contact Point of sale. The DC bus is out of specified limits – contact point of sale. Inverter voltage over high set point –...
  • Page 41 Trouble Shooting 5.2. LCD Trouble shooting cont…. Output current over high set point – Check UPS for overload Battery Voltage under low set point – UPS battery low/faulty DC Bus voltage under low set point – contact point of sale Inverter frequency error –...

  • Page 42: Replacing Batteries

    Trouble Shooting 5.3. Replacing batteries OPP1000 & OPP1500 Replacing batteries on the OPP1000 & OPP1500 should be carried out as follows; 1: Remove fascia panel from left hand/bottom (dependent on orientation of the unit as indicated below); Fixing Screws Battery panel This can be done by removing two fixing screws as indicated.
  • Page 43 Trouble Shooting 5.3. Replacing the batteries cont… OPP2500 – OPP6000 The OPP2500/OPP3000 ships with one battery module & the OPP4000/OPP5000 & OPP6000 ships with two battery modules. Front Panels Retaining plates First remove both front panels as shown above. Then remove both retaining plates to gain access to the battery packs.

  • Page 44: Software Set-Up

    6. Software Set-up 6.1. General windows software installation The following step by step guide is for Windows based operating systems. For installation instructions for other operating systems, please consult software manual as supplied on CD. Place Cruiser CD in drive and it will auto run install program as follows (if not select “set-up”...
  • Page 45 Software Set-up 6.1. General windows software installation cont….. Step 2: Type in User Name and Company Name Step 3: Type in the Serial Number - 45 - Revision 1.0...
  • Page 46 Software Set-up 6.1. General windows software installation cont….. Step 4: Choice the Destination Folder Step 5: Restart the computer - 46 - Revision 1.0...
  • Page 47 Software Set-up 6.1. General windows software installation cont… Step 6: The setup process will create the Cruiser program group in Programs Files and add its icon - 47 - Revision 1.0...

  • Page 48: Specification

    7. Specification 7.1. General specification - 48 - Revision 1.0...
  • Page 49 Specification 7.1. General specification cont…. - 49 - Revision 1.0...

  • Page 50: Run Time Chart

    Specification 7.2. Run time chart OPP1000 – OPP3000 For extended run times (above and beyond those shown here), please contact point of sale. - 50 - Revision 1.0...
  • Page 51 Specification 7.2. Run time chart OPP4000 – OPP6000 - 51 - Revision 1.0...

  • Page 52: Fixing Centres & Dimension Tables

    Specification 7.3. Fixing centres and Dimension tables Rack mount Fixing centres for Guides (OPP OPP Dimensions OPP Weights - 52 - Revision 1.0...

This manual is also suitable for:

Opp1000Opp1500Opp2500Opp3000Opp4000Opp5000 ... Show all

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