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Summary of Contents for Sunoptics EZY CURB EZYSA
- Page 1 ™ EZY CURB (EZYSA) Skylight Mounting System for R‐Panel Metal Roofs INSTALLATION GUIDE Sunoptics® Skylights and Daylighting Systems 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com © 2018 Acuity Brands Lighting, Inc. All rights reserved. 08‐18 Page 1 of 14 ...
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Page 2: Important Safety Instructions
These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired, or should particular problems arise which are not covered sufficiently for the purchaser’s or owner’s purposes, this matter should be referred to Acuity Brands Lighting, Inc. CAUTION RISK OF INJURY Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance. Avoid direct eye exposure to the light source while it is on. WARNING – Read the entire installation manual, along with the following warnings, prior to proceeding with the installation of the unit. Please contact an Acuity Brands Lighting Inc. representative with regards to the use of materials or methods, which are not specified in this manual, or authorized by Sunoptics®. Acuity Brands Lighting Inc. (seller) assumes no responsibility or obligation whatsoever for the failure of an installer, contractor, architect or building owner to comply with all applicable laws, ordinances, building codes, electrical codes, energy codes, fire and safety codes and requirements, roof warranties and adequate safety precautions. ™ The installation of the EZY Curb system should be done by at least 2 people. The second person should be close enough to come to your aid, if necessary. Warnings continued on next page… For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 2 of 14 ... - Page 3 Acuity Brands Lighting, Inc. product installations may be dangerous and include the potential for death, personal injury and property damage. Some of the hazardous conditions include, but are not limited to, the following: Installation will require working at dangerous heights. When working on ladders, scaffolding, on roofs and in attic spaces, use extreme caution to minimize risks, property damage, personal injury, or death. Use the following procedures, as well as other measures, as examples to reducing risk: Clearing the area(s) below the working space or objects, animals and people. Use proper footwear. Using footwear with excellent traction is recommended. Avoid working on slippery, or wet, surfaces. Supports such as ladders and scaffolding should be well supported and strong. Install the product during calm and dry weather. Use basic safety procedures when working with electric tools. Use suitable eye protection, such as safety goggles, and clear the work area of potential hazards. ROOFING If the Sunoptics EZYSA unit must be removed from the roof, due to re‐roofing, please contact your Sunoptics representative for information on disassembly and care of the unit. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit https://www.acuitybrands.com/resources/terms‐and‐conditions. Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 3 of 14 ...
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Page 4: Recommended Tools And Materials
1 5 EZYCSA OPEN END CAP 2 6 EZYCSA R‐PROFILE MOUNTING BRACKET 1 7 EZYCSA Z‐ENCLOSURE R‐PANEL 2 8 EZYCSA MOUNTING BRACKET 1 9 EZYCSA TEK SCREW W/RUBBER WASHER 3IN 8 10 EZYCSA TEK SCREW W/RUBBER WASHER 1.25IN 18 11 EZYCSA CONCEALER PANCAKE‐HEAD SCREW 1IN 15 12 EZYCSA CONCEALER PANCAKE‐HEAD SCREW W/EPDM WASHER 1.5IN 17 13 EZYCSA 10FT FLASHING A 2 14 EZYCSA 10FT FLASHING B 1 15 EZYCSA BUTYL TAPE 2 For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 4 of 14 ... -
Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS 1. Identify what panel is being replaced. a. If there are multiple panels in a single run, start on the one closest to the eave. 2. Remove fiberglass panel and panel overlapping the fiberglass panel. 3. With the panels removed, measure the distance from the end of the downslope panel to the purlin. Using a chalk line, mark the purlin location on the top surface of the downslope panel. 4. Trim downslope panel along the line that was marked in step (3). For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 5 of 14 ... - Page 6 5. Place the left and right Rail Flashing (#13 & 14) between purlin and R‐Panels, (see picture for orientation). a. If insulation is present, flashing should be installed between the insulation and purlin. 6. Remove any existing adhesive from the interface leg on the existing R‐panels, then place new butyl tape on mating surface (Do not remove paper liner at this point). 7. Dry fit the left and right Rail (#1 & 2), the end of the Rail with the vertical flange should be on the eave side (see picture for orientation). End of the Rail needs to be 23” from the purlin, make a mark. 8. Apply butyl tape across the end of the rail, remove paper liner. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 6 of 14 ...
- Page 7 9. Install the eave side thermal break (#4a) by sliding the thermal break between the purlin and insulation. 10. Place mounting bracket (#8) on the center purlin and fasten to purlin using (5) 1” concealer head screws (#11) using the predrilled holes as a guide for placement. 11. Return to the eave side of the rails and using a carpenter’s square to check the rails are square to each other and are on the mark from step 7. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 7 of 14 ...
- Page 8 12. Paper liner can now be removed from butyl tape under the rail. 13. Return to the mounting bracket and using large vise‐grips (or similar) secure the mounting bracket vertical flange to the corresponding rail and flashing. Then secure mounting bracket to rail and flashing using (2) 1.5” Concealer Pancake Head w/ EPDM washer screws (#12) on each side. 14. Place the r‐profile mounting bracket (#6) over the purlin on the eave side and mark the edge of the bracket onto the r‐panel. Remove bracket and apply butyl tape along mark. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 8 of 14 ...
- Page 9 15. Using metal shears notch z‐enclosure (#7) and bend away from top flange to installed rail width. 16. Install the front z‐enclosure with bottom flange between r‐panel mounting bracket and the r‐panel roof. Secure down with (3) 1” concealer head screws (#11) through the r‐panel mounting bracket (#6), z‐ enclosure (#7), butyl tape, r‐panel and the purlin. 17. Install the end z‐enclosure (#7) over the butyl tape placed in step 8. Secure down with (3) 1” concealer head screws (#11) through the z‐enclosure, butyl tape and r‐panel. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 9 of 14 ...
- Page 10 18. Place butyl tape on all mating surfaces as shown, remove paper liner when complete. 19. Using a metal roofing construction sealant, place a ¼” bead on all interface edges between the z‐enclosure, rails and the r‐panel. 20. Place two L‐shaped ¼” beads of metal roofing construction sealant at the indicated spot below. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 10 of 14 ...
- Page 11 21. Place the Open End Cap (#5) down onto the eave side of the rail, making sure it is fully seated in place. 22. Using clamps, clamp the open end cap to the rails and fasten down with (2) 1” concealer head screws (#11) (use the pre‐drilled holes as a placement guide). 23. Using (6) 1.5” Concealer Pancake Head w/ EPDM washer screws (#12) open end cap to rails and z‐enclosure. (2 vertical screws into end z‐enclosure) (2 horizontal screws securing the open endcap to rail and z‐ enclosure on each side). 24. On the ridge side, place the starter thermal break (#4b) between the insulation (if present) and the purlin. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 11 of 14 ...
- Page 12 25. Place butyl tape on the starter panel on all interface surfaces, see below in blue (both sides). Apply a ¼” bead of metal construction sealant at the location seen below in orange (both sides). 26. Place starter panel (#3) onto rails, then press down to make sure it is fully down in place. 27. Place butyl tape on starter panel flange and rail as pictured below. Then apply an L‐shaped ¼” bead of sealant at the location indicated below in orange on both sides. 28. Place starter panel cap (#5) onto starter panel and secure down with (2) 1” concealer head screws (#11) fastened vertically indicated by the green dot below. Then fasten horizontally with (4) 1.5” Concealer Pancake Head w/ EPDM washer screws (#12) using the pre‐drilled holes as position indicators. For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 12 of 14 ...
- Page 13 29. Place 2 strips of butyl tape on the starter panel across the full width of the panel, see blue line below. 30. Reinstall overlapping r‐panel removed in step 2. Existing screw holes across the panel will not be used and should be filled in with sealant. 31. Secure rails/starter panel to r‐panel and purlins using 3” Tek screw w/EPDM washer (#9). One screw per purlin per side, 6 screws in total. 32. Then fasten rails and starter panel to r‐panel with 1.25” Tek screw w/EPDM washer (#10) every 18” For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. SUNOPTICS® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com Page 13 of 14 ...
- Page 14 33. Place the skylight on the curb and secure with (20) 1.5” Tek screws w/ EPDM washer. 34. Apply sealant to foam enclosures and insert into the end of the panel. Secure down with (2) 3” Tek screws w/EPDM washer (#9). 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 | www.sunoptics.com © 2018 Acuity Brands Lighting, Inc. All rights reserved. 08‐18 Page 14 of 14 ...
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