Cooltrax UMD V3 Manual

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Cooltrax Asia Pacific Pty Ltd

138b Thistlethwaite Street, South Melbourne VIC 3205

Phone: +61 3 9686 6011 Fax: +61 3 9686 9022

ABN: 42 083 280 040

Version 4.4 One Way Interface

Jan 2013

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Page 1 Cooltrax Asia Pacific Pty Ltd 138b Thistlethwaite Street, South Melbourne VIC 3205 Phone: +61 3 9686 6011 Fax: +61 3 9686 9022 ABN: 42 083 280 040 Version 4.4 One Way Interface Jan 2013...
Page 2: Table Of Contents
Maintenance Box Kit: ............................4 Third Party Protocol Upgrade Components: ....................4 Hardware Installation Instructions Key Points: ....................5 Considerations When Installing or Servicing a Cooltrax Unit: ................6 UMD Installation Initial Setup: .......................... 7 First Step – Install Antenna’s: ..........................7 RF Antenna: .................................
Page 3: Umd Installation V3: With Remote Control
UMD V3 Installation Manual - Remote Control 13 November 2018 Power Cable Connection: ..........................36 APPENDIX G: INSTALLATION ADVICE ........................38 UMD Installation V3: With Remote Control Standard System Kit of Parts: 1. Universal Monitoring Device (UMD). 2. 3G/GSM Antenna 3.
Page 4: Maintenance Box Kit
UMD V3 Installation Manual - Remote Control 13 November 2018 Maintenance Box Kit: 1. Maintenance Box 2. Maintenance Box Harness 3. Reset Switch Please note that the V3 UMD and Maintenance Box will be supplied with a specially made installation plate.
Page 5: Hardware Installation Instructions Key Points
Hardware Installation Instructions Key Points: The following Hardware Installation Instructions must be read in conjunction with the detailed information that follows in the Cooltrax Hardware Installation Manual. The “Hardware” refers specifically to the Cooltrax UMD and Wireless Tags. NOTE: Failure to comply with these instructions will void the Hardware warranty.
Page 6: Considerations When Installing Or Servicing A Cooltrax Unit
13 November 2018 5) All installations must be fully validated by Cooltrax Support before the asset leaves the installation location. Cooltrax will not be liable for costs incurred through the asset being recalled for validation at a later time. 6) No Cooltrax Hardware or component is to be replaced without consultation and agreement from a Cooltrax support staff member.
Page 7: Umd Installation Initial Setup
UMD V3 Installation Manual - Remote Control 13 November 2018 UMD Installation Initial Setup: 1. Open the front engine bay access doors 2. Open LH compartment access door to the fridge battery 3. Turn OFF the main switch on the side or front of the Carrier Controller cabinet 4.
Page 8: Rf Antenna
UMD V3 Installation Manual - Remote Control 13 November 2018 Antennas Located on Top Rail GPS and GSM Antennas: RF Antenna: The RF antenna should be mounted inside the refrigerated trailer (the “box”) for optimal results when receiving data from RF temperature or door tags located within the trailer. If the customer configuration is for fridge interface only with NO internal RF Tags then the Antenna is not required.
Page 9: Rf Antenna Installation - Physical Location Inside The Trailer
UMD V3 Installation Manual - Remote Control 13 November 2018 From inside the trailer feed the connector end of the RF Antenna through the prepared hole leaving sufficient cable to reach the preferred mounting location inside the trailer. Loop and secure the excess co-axial cable in the cavity and connect and finger tighten the co-axial...
Page 10: Low Profile Perspex Backed Rf Antenna
13 November 2018 Low Profile Perspex Backed RF Antenna. UMD Power Cable: The Cooltrax Power Cable comes complete with a 3A in-line fuse. The cable is 1.5M long and has a 6-Pin connector at one end and eye-connectors at the other. Fuse Recommended replacement fuse is ATC-3 automotive 3A blade fuse from Bussmann, or equivalent.
Page 11: Installing The Umd
UMD V3 Installation Manual - Remote Control 13 November 2018 Cooltrax Power Cable 1. Power Cable Battery Connections a. Locate the red wire on the battery cable assembly. This lead, with in-line fuse and eye terminal, should be added to the leads coming from the Carrier system’s battery positive (+VE) terminal.
Page 12: The Fridge Interface Cable
UMD V3 Installation Manual - Remote Control 13 November 2018 e) Continue to rotate the locking ring a further quarter turn where the ring will come up against the stops. f) To disconnect the cable, rotate the connector locking ring one quarter turn anti-clockwise and pull the connector directly away from the UMD panel.
Page 13: Carrier Controller Setup
UMD V3 Installation Manual - Remote Control 13 November 2018 Picture 10: Interface Cable Cooltrax supplied Interface Cable Interface Cable fed into Split tubing Interface Plug connected to Serial Port on Reefer Carrier Controller Setup There are at least two different types Carrier Control systems which can interface with the UMD. This installation procedure does not cover the detail of the installation or setup requirements of the Carrier equipment;...
Page 14: Powering Up The System For The First Time
Picture 11: Carrier Datacard in Controller PCMCIA Slot Powering Up the System for the First Time: After all hardware and wiring is installed, power may be connected to the Cooltrax System for the first time. IMPORTANT NOTE: Verify that all cable and individual wiring connections are properly connected and weather-sealed before reconnecting the cable to the positive terminal first and then to the negative terminal of the reefer battery.
Page 15: Diagnostic Tests
UMD V3 Installation Manual - Remote Control 13 November 2018 Diagnostic Tests: Testing the Fridge Interface: After the UMD / Carrier Fridge interface cable is connected to the 3 way flat connector in the Carrier fridge loom, with the fridge OFF, measure the resistance between the chassis (0V) and Pin 3 of the plug that will connect into the UMD COM2 Port.
Page 16: Wireless Tag Installation
Cooltrax Wireless Temperature Tag: Each CoolTrax Tag has a flanged base with holes to allow the installer to either screw or pop-rivet the tag to the trailer wall or door. Double-sided tape is another mounting option for flexibility and ease in moving around to different monitoring locations within the trailer.
Page 17 Cooltrax provides brackets for both types of door installation. Installation Options: 1. On the Inside of the Barn doors with the magnet located on the RH door (looking from inside the trailer 2.
Page 18 UMD V3 Installation Manual - Remote Control 13 November 2018 Picture 15: Wireless Door Tags Door Tag fitted to a Roller Door Installation Door Tag and Magnet fitted to Barn or Side Door Page 18 of 39...
Page 19 UMD V3 Installation Manual - Remote Control 13 November 2018 Door Tag Installation Considerations: Tag Alignment with the Magnet: On the side of the door tag is a label “Magnet This Side”, make sure that the door tag is installed with this side of the tag facing the magnet.
Page 20: Post Installation
Cooltrax will not be liable for costs incurred through the asset being recalled for validation at a later time. CoolTrax staff will ask you to conduct a number of fridge operations as part of the Installation Check to make sure the unit fridge interface is correctly installed and configured.
Page 21: Specifications
UMD V3 Installation Manual - Remote Control 13 November 2018 Specifications: UMD Power Power Supply 12VDC to 24VDC Average Power Consumption Less than 2W Internal Fuse 2A (not field replaceable) Discrete Type Closing contact No of Channels WiFi Interface Band...
Page 22 UMD V3 Installation Manual - Remote Control 13 November 2018 Mounting Centers (4 by 5.0mm slot holes in base Mountable in any attitude flanges) Length 150 mm Width 110 mm Environmental Specifications Sealing IP65 Operational Temperature -30C to +35C (external)
Page 23: Fcc Compliance
UMD V3 Installation Manual - Remote Control 13 November 2018 Mounting Centers (2 by 3.5mm by 13mm slot holes in Mountable in any attitude base flanges) subject to antenna requirements Environmental Specifications Sealing Wet assembled Operational Temperature -30C to +70C (external)
Page 24: Appendix A: Upgrading A Carrier Eprom Chip
UMD V3 Installation Manual - Remote Control 13 November 2018 APPENDIX A: Upgrading a Carrier ePROM Chip 1. Start the unit and verify operation 2. Disconnect the negative battery cable 3. Locate the Micro-Processor Logic Board a. For Trailer Units – it will be located behind the key-pad & display module or inside the control b.
Page 25: Appendix B: Conditions For Making A Warranty Claim
UMD locally or by remote diagnostics. 3. If a UMD is removed from your asset and sent back to Cooltrax without the prior approval of Cooltrax Support then your warranty claim will not be recognized and all costs of and associated with repairs will be charged to you.
Page 26: Appendix C: Installation Flow Chart
APPENDIX C: Installation Flow Chart Installation Flow Chart for new or Retro Fit Installation: This is the installation process for a Cooltrax System to a Carrier Reefer. At the end of the process you will have installed and fully validated the Cooltrax System.
Page 27: Appendix D: Trouble-Shooting Tips And Tricks
Note that the RF Panel Connector is the same connector type but labeled RF Try a second GPS antenna if you have one, if not contact Cooltrax Support to arrange for a spare antenna. Fault: The UMD is not reporting to the web applications – essentially the unit is offline.
Page 28 UMD V3 Installation Manual - Remote Control 13 November 2018 If none of these actions resolve the issue the UMD will need to be removed and sent back to Cooltrax as: 1. The SIM Card may be inactive or faulty 2.
Page 29 Fault: The Reefer Will Not Turn On with the Local Switch After fitting the Cooltrax System the Reefer will not turn on normally using the local On/Off Switch Actions: If the Reefer has a standard controller and you have upgraded the EPROM check that the EPROM is seated correctly Check wiring looms and make sure you haven’t accidently unplugged a cable while looking for the Serial Port...
Page 30 Make sure the end two-pin cable connector is tightened securely to the panel connector on the UMD labeled Power – the top left connector on the UMD. Try a second power cable if it is available, if not contact Cooltrax Support to arrange for a spare cable. Fault: RF Door Tag is not Reporting The RF Door Tags are typically mounted on the side and/or rear doors of the trailer and communicate back to the UMD in the Reefer unit via the Low Profile RF Antenna located on the internal roof of the trailer.
Page 31: Appendix E: Reversing The Wiring Between Serial And Data Ports
Make sure that neither the Tag nor the antenna is flat against or located behind any metal obstructions. Try another Tag or Antenna if you have one, if not contact Cooltrax Support to arrange for a spare. APPENDIX E: Reversing the Wiring Between Serial and Data Ports On the European Vector model reefers and occasionally on other models we need to swap the wiring between the round data port and the flat serial port.
Page 32 UMD V3 Installation Manual - Remote Control 13 November 2018 communicating with the micro and on some reefers (always the European Vectors) only provide this information via the round data port and not the flat serial plug. Please refer to pin and wiring changes below:...
Page 33 UMD V3 Installation Manual - Remote Control 13 November 2018 CARRIER CONFIG PORT ADVANCE CONTROLLER ROUND PLUG CONNECTOR 3MP PIN STARTRAK COMMS PORT ADVANCE CONTROLLER FLAT PLUG CONNECTOR 3MP PIN Summary of Changes: Plug Pins Original 3MP03 3MP05 3MP15 3MP17...
Page 34: Appendix F: Supra 850/950 Installation
13 November 2018 APPENDIX F: SUPRA 850/950 INSTALLATION Installing the Cooltrax System to a SUPRA 850 or 950 on a Rigid type asset is slightly different to installing it on Trailer type Reefers. Note: The SUPRA will require an EPROM Upgrade - see detailed instruction in Appendix A above EPROM Revisions: 1.
Page 35: Antenna Location
UMD V3 Installation Manual - Remote Control 13 November 2018 Antenna Location The GPS and 3G Antennas are attached to the top rail of the reefer frame, their magnetic bases will hold them in place, just run a bead of Sigaflex around the base to make sure they don't vibrate free.
Page 36: Fridge Interface Cable
With the Supra Series it is convenient to take power from the positive supply side of the fuse F1 and ground run to fridge chassis. Fuse Holder F1 for Power Connection Connection to Earth on Control Box Connect the 2-Pin Power cable connector to the Cooltrax Gateway unit, twist down and lock-in place. Page 36 of 39...
Page 37 UMD V3 Installation Manual - Remote Control 13 November 2018 Do a final tidy of cables to complete the installation and call Cooltrax Support to validate that the Gateway is reporting location and fridge information as expected. Refer to the Post Installation section above.
Page 38 UMD V3 Installation Manual - Remote Control 13 November 2018 APPENDIX G: INSTALLATION ADVICE FROM Name Cooltrax Solution Support Team Phone number +61 3 9686 6011 Facsimile +61 3 9686 9022 Email address support@cooltrax.com ASSET DETAILS Company name Fleet number/VIN...
Page 39 UMD V3 Installation Manual - Remote Control 13 November 2018 TECHNICIAN DETAILS Your name Company name Signature Page 39 of 39...