Index Specifications ..........Special Features ......... Warnings and Safety Notes ......... Program Flow Chart ........Keyboard Basics ........... Parameter Setup ........... Lithium Battery Program ........Charging Lithium Battery in BALANCE Mode ...... Charging a Lithium Battery in Normal CHARGE Mode ....Fast Charging a Lithium Battery ......
Thank you for purchasing 0620 charger. Please read the entire Operating Instructions completely and attentively as it contains a wide variety of specific programming and safety information. Specifications Input voltage range: 10 – 28.0VDC 0.05 – 20.0A Charge current range: 0.05 –...
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Unique Lithium battery expanding discharge program. When you connect the external capacity resistance, you can use it as the maximum discharge power capacity-600W(@30V/20A). Unique Lithium battery Monitor program. When you use other equipment to charge or discharge a Lithium pack, you can use the charger to monitor the per-cell voltages,battery temperature and process time .
Warnings and Safety notes Keep the charger away from children and pets at all times. Never leave the charge unsupervised when charging or discharging. If you leave, disconnect the battery to prevent any unexpected dangers or damage. Ensure the charger program and settings match the battery pack otherwise the battery will be damaged and a dangerous situation may arise, especially for Lithium batteries , which may cause a fire.
Keyboardbasics 1. Go to the main menu, press the Inc button or the Stop/Batt type button to go down, and press the Dec button to go up: press the Start/Enter button to enter a sub menu. 2. In a sub-menu, press Start/Enter to blink the chosen item, and then alter the value with Inc or Dec . With nothing blinkin you can you can go to the sub-menu below with Inc and above with Press...
Parameter setup Users should check the parameter settings and adjust the parameter values according to the specifications of the pack to be charged or discharged. Note:The screen diagram on the left shows the system’ s default setting. User parameter setup initial display . PROGRAM SELECT The charger checks the cell count of Lithium batteries automatically at the beginning of the charge or discharge process in order to detect and avoid...
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Usually, the NiCd battery voltage will drop a little right after reaching full NiCd Sensitivity charge. This is known as -△V.You can alter the charger’s delta-peak DeltaV Default detection sensitivity. Range: 1–20mV/Cell. (8mV/Cell,default) When NiMH &NiCd batteries are deeply discharged or left unused for a long time, they will produce a false-△V which stop charging early You can NiMH/NiCd Check disable-△V testing to avoid this problem.
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Key confirmation and alert tone.If the key board sound is ON there will be a Key Beep beep when you press any key. If the buzzer is ON the charger will generate Buzzer an alert tone for certain events. Key Beep : OFF&ON: (ON, default) Buzzer: OFF&ON: (O, default) Process completion tone.Controls the tones generated at end of charging Completion Ring...
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Termination voltage for LiFe. Adjust LiFe ’s charge termination voltage. Press Start/Enter for more than 3 seconds to blink the “Voltage”value, LiFe Termination to adjust the termination voltage. then press Dec and Inc Range: 3.40V–3.90V, Step: 0.01V (3.60V, default) Voltage 3.60V Delay 0min...
Lithium battery programs The charger provides a number of Lithium programs including Balance, Normal, Fast and Storage. Only the Balance mode requires the balance lead connected. However, the other modes will provide additional per-cell over -voltage protection if the balance lead is connected compared to running them without it, where they can only utilize the total pack voltage.
Charging Lithium battery in BALANCE mode This function is for balancing the voltage of Lithium - polymer battery cells while charging.In the balance mode the battery balance lead must be connected to the balance port on the right side of the charger. The pinout of the balance port is shown in the diagram below.
Charging a Lithium battery in normal CHARGE mode The charger first charges with constant current (CC)according to the user set ting then constant voltage (CV) when the charging voltage reaches the peak point. In the CV phase the current gradually falls.The charger will terminate charging when the current falls below than 1/10 of the configured charge current.
Pre-charging a Lithium battery If the battery’s over-discharged and the voltage is too low then in the Normal charge or Fast charge modes the charger will notify the user of pre-charging with a low current (100mA).This helps to increase the battery voltage to the with in the allowable range for normal charging.
Discharging a Lithium battery In this mode, you can set the target per-cell voltage and hence the final voltage (final voltage=cell voltage *number of cells). The lowest allowable cell voltage depends on the type of Lithium battery:2.50V for Lilo, 3.00V for LiPo and 2.00V for LiFe per cell. If the battery is connected to the balance port, the charger can monitor the individual cell voltages.
Lithium battery external expanding discharge mode You can expand the charger’s discharge power capacity by connecting the external capacity resistance. What should pay special attention is that, when expanding discharge, the balance port must connect to the battery and the expanding capacity resistance R should be series connected to the positive pole(See in the following diagram) Lixx Batt.
Charge-to-discharge & Discharge-to-charge cycle mode for a Lithium battery Charging/discharging cycle mode of Lithium battery. LiPo CYCLE The left side of the first line sets the type of battery (LiPo, Lilo or LiFe) and the right side shows the cycle number. The second line shows the cycle C:4.20V->D:3.00V direction you selected: (C: x.xxV->D: x.xxV) or (D: x.xx V->C: x.xxV), the value of the second line sets the final charge/discharge voltage.
NiCd/NiMH battery program Charging a NiCd/NiHM battery The left side of the first line displays the type of battery (NiCd/NiMH) and the second line allows you to set the current limit.The charger offers two NiMH CHARGE Aut charging modes for NiCd/NiMH., ‘CHARGE Aut’ and ‘CHARGE Manual’. 1.0A CUR LIMIT In ‘Aut’...
NiCd/NiMH forming charge This forming charge program aims to eliminate capacity imbalance between cells in a battery. The charger first charges with constant current (CC=1C)according to the user setting.When the charging voltage reaches the peak threshold (1.48V/cell) it switches to the CV phase . In the CV phase the current gradually falls.When the current drops to C/4 the charger will charge another 25% Capacity at C/10 current and then terminate the process.
Pc (lead-acid) battery program This program is for charging Pb (lead-acid) batteries with nominal voltages from 2 to 36V.Lead-acid, VRLA or Gel batteries are totally different from NiCd or NiMH. They can only deliver relatively lower current compared to their capacity and charging can only be done at relatively low rates compared to other chemistries.The optimal charge current 01.C.
Special modes program Electric motor drive You can easily break-in new brushed electric motors using a variable voltage and running time. Note that the charger cannot directly drive brushless DC moto rs and that brushless motors do require or benefit from a breaking-in process.With this function you also check the motor performance to optimize your power-train.
Measuring internal resistance of the battery In general, the internal resistance of a battery is not a fixed value.It varies over time as the battery loses energy and also varies depending on the load, or how much current is drawn from the battery. .One of the urgent requirements of a battery is low internal resistance.
Data save/load program The charger has a storage and load program for your convenience. This feature can store up to 10 battery datasets by number. Each dataset represent your settings for a particular set of batteries. Datasets can be reloaded for charging or discharging to save having to re-enter all the parameter values again by hand. Data save program This screen displays the data save program.You can press &...
Log Files Management The charger has a 16Mbit flash storage, which can log offline charge and discharge data in 36hours. The users can transfer these data to logview for analyzing and plotting when it is necessary. Log files management. The value showed on the left side of the second PROGRAM SELECT line is Free Capacity / Free Logging Time alternatively.
General Status information General Status Information Voltag e of Balance Port End Voltage 16.80V 1:4.01 4.03 4.07 4:4.02 4.05 4.04 Start/Enter >3 seconds Capacity Cut-Off C hange the 5000mAh value Start/Enter >3 seconds Safety timer C h ange the 120min value Cycle Information Start/Enter...
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Error messages REVERSE POLARITY The output is connected to a battery with incorrect polarity CHECK This will be displayed when an interruption of the connection between CONNECTION CONNECTION battery and the charger output has been detected during charging or discharging BREAK DOWN SHORT ERROR A short-circuit at output.
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