Summary of Contents for Perfectly Green Smart Frog
- Page 1 Owner’s Manual Jan 2018 Version 1.5 Perfectly Green Corporation 2901 Technology Dr. Suite 199 Plano, Texas 75074...
- Page 2 Installation / Operational Manual This page is intentionally left blank. Jan 2018 Page 2...
- Page 3 Installation / Operational Manual DOCUMENT REVISIONS Date Version Number Document Changes 04/08/2016 Initial Draft 08/04/2016 07/25/2017 Image Updates 10/10/2017 Rough Draft 12/19/2017 Revisions 01/17/2018 Transfer Switch Wiring Jan 2018 Page 3...
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Page 4: Table Of Contents
Installation / Operational Manual TABLE OF CONTENTS INTRODUCTION General Wiring Schematic Safety INSTALLATION GUIDE Unpack Unit Removing the Generator Placement Conduit Holes Field Wiring / Connections AIR CONDITIONING UNIT Thermostat Installation PHOTOVOLTAIC (SOLAR PANEL) INSTALLATION Safety Appropriate Usage TRANSFER SWITCH Transfer Switch Wiring STANDBY GENERATOR Battery Installation... -
Page 5: Introduction
Important! Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the Smart Frog Air Conditioner and should remain with the unit if resold. Your system contains refrigerant R-410A, an environmentally friendly refrigerant, which operates at high pressure. -
Page 6: Wiring Schematic
Installation / Operational Manual WIRING SCHEMATIC The Smart Frog’s Wiring Schematic is located on the front panel. SAFETY As you read this manual, you will encounter information preceded by symbols such DANGER! Important! WARNING! CAUTION! These symbols represent special instructions that if performed incorrectly can result in damage to the equipment or cause personal injury even death. - Page 7 CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. Important indicates special instructions in order for correct installation and operation of the Smart Frog unit. Every Smart Frog contains the following warnings in regards to the electrical panel: Jan 2018 Page 7...
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Page 8: Installation Guide
REMOVING THE GENERATOR Important! The PGC generator in the Smart Frog AC is 200lbs. It’s recommended that the generator be taken out before installation. Once the unit is set on its permanent location the generator can be placed back in the unit. To remove the generator, follow our video tutorial at: https://youtu.be/1AgqgRh75dI... -
Page 9: Placement
Installation / Operational Manual PLACEMENT Make sure unit is level and secure. Ensure unit is not positioned below rain spout. Top discharge must allow 5 feet clearance. (fig. 1) 18” – 24” inch clearance around the perimeter of the unit or in accordance with local code. -
Page 10: Conduit Holes
Installation / Operational Manual CONDUIT HOLES Important! Conduit Knockouts require sizing if necessary. If other field connections are present they should be removed temporarily to prevent damage to other wires. PV (Solar) Array Connection AC Utility Power Transfer Switch Connection ... -
Page 11: Field Wiring / Connections
Communicating Hx™ Thermostat required for communicating. Model Number: S1-THXU280. Transfer Switch (TS) From Smart Frog Unit to Automatic Transfer Switch 240VAC Generator This terminal lug sends power if not used by Smart Frog to transfer switch. Utility 208 / 240 Utility Power Connection (Single Phase) This terminal lug is powered by multiple sources. -
Page 12: Air Conditioning Unit
Installation / Operational Manual AIR CONDITIONING UNIT The Smart Frog Air Conditioning unit is built with a variable speed compressor allowing the unit to change speed during operation. This provides a more consistent temperature throughout your home. Your air conditioning unit is controlled by your internal 24 Volt AC Thermostat. -
Page 13: Thermostat Installation
Installation / Operational Manual THERMOSTAT INSTALLATION If Theres a A at the end of your serial number the thermostat connection should look like this. If Theres a B at the end of your serial number the thermostat connection should look like this. -
Page 14: Photovoltaic (Solar Panel) Installation
Solar Array Should NOT exceed 315 Volts DC for proper operation of Blending Mode in Smart Frog Unit. If DC input voltage is greater than 315 Volts DC, the Blending Mode function will not work properly. -
Page 15: Safety
Do not service or maintenance solar components unless you are qualified personnel. Do not use solar components for purposes other than those intended with Smart Frog. Do not use Generator for purposes other than intended with Smart Frog. Jan 2018 Page 15... -
Page 16: Appropriate Usage
Installation / Operational Manual APPROPRIATE USAGE Fig.5 Equipment containing overcurrent devices in circuits supplying power to a busbar or conductor supplied from multiple sources shall be marked to indicate the presence of all sources. (Reference-National Electric Code) Jan 2018 Page 16... -
Page 17: Standby Generator
Installation / Operational Manual STANDBY GENERATOR The Smart Frog unit comes standard with a 7 Kilowatt standby generator. When Interface is connected to battery and AUTO is selected, the generator will automatically turn-on when power is out on the electrical grid. -
Page 18: Generator Control Panel
Installation / Operational Manual GENERATOR CONTROL PANEL The PGC-207 Interface should now be powered on. Press “Auto” Button to have the generator in Stand-By mode. This will ensure the generator will Start when power is out on the utility grid. Jan 2018 Page 18... -
Page 19: Natural Gas Installation
Installation / Operational Manual NATURAL GAS INSTALLATION Important! Natural Gas / Propane lines must be installed and connected by a certified professional. Please comply with all local and national code standards. The Natural Gas / Liquid Propane supply is fitted with a 3/4 inch female connection fitting. -
Page 20: Maintenance
Installation / Operational Manual MAINTENANCE Before servicing verify all circuit zero (0) voltage! WARNING! When servicing the unit. The following procedure must be completed in this order: 1. Shutoff Main Gas valve to the unit 2. Press the Red “OFF” button on PGC-207 panel. Jan 2018 Page 20... - Page 21 Installation / Operational Manual Place the Click PLC in “Stop” mode 4. Disconnect Power to the unit. This will prevent backup generator from activating. Jan 2018 Page 21...
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Page 22: Generator Emergency Shutoff
Installation / Operational Manual GENERATOR EMERGENCY SHUTOFF 1. Shutoff Main Gas valve to the unit. 2. Press the Red “OFF” button on PGC-207 panel. Jan 2018 Page 22... -
Page 23: Troubleshooting
Installation / Operational Manual TROUBLESHOOTING PGC-207 AMF & REMOTE START UNIT INSTALLATION & OPERATING INSTRUCTIONS INPUTS AND OUTPUTS Term Function Technical Data Description This output provides energy to the generator contactor. If the generator phases do not have acceptable voltage or frequency values, the Generator Contactor Relay output, 16A-AC generator contactor will be de-energized. -
Page 24: Programming
Installation / Operational Manual alternator. This relay has programmable function, selectable Relay-2 (Stop Relay) Output 10A/28VDC from a list. Low Oil Pressure These inputs have programmable characteristics High Temp selected via the program menu. Each input may be Rectifier Fail driven by a ‘normally closed’... - Page 25 Installation / Operational Manual Low Freq. Warning High Freq. Warning High Freq. Alarm Low Battery Voltage Warning High Battery Voltage Warning 17.0 High Battery Voltage Alarm 17.8 Low Oil Pressure Warning Low Oil Pressure Alarm High Temperature Warning ⍛ High Temperature Alarm ⍛...
- Page 26 Installation / Operational Manual Start Stop Gen. Contactor Mains Contactor Choke Preheat Alarm Warning Alarm+Warning Automatic ready Oil switch alarm Temp sender alarm Rectifier alarm Emerg. Stop alarm Spare Alarm Oil sender alarm Temp sender alarm Speed alarm Start fail alarm Charge alarm Overload alarm Voltage alarm...
- Page 27 Installation / Operational Manual -The hysteresis voltage may be given to excessive. Check the parameter P_021, the standard value is 8 volts. AC voltages or frequency displayed on the unit are not correct: -Check engine body grounding, it is necessary. -The error margin of the unit is +/- 3 volts.
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Page 28: Technical Specification
Installation / Operational Manual -The generator phase voltage rises lately. Also the generator remnant voltage is below 20 volts. The unit removes starting with the generator frequency, and needs at least 20 volts to measure the frequency. If this situation is to be avoided, the only solution is to add an auxiliary relay will be connected serially to the unit’s START output. -
Page 29: Connection Diagram
Installation / Operational Manual CONNECTION DIAGRAM INVERTER BOARD ERROR CODES The users can read the drive faults by two methods: 1. Read the faults by detecting the data of P2100, P2101 and P2102 2. Read the faults by P2121 program status. The definition of P2121 is as below: Jan 2018 Page 29... - Page 30 Installation / Operational Manual When P2121 is between [0,100], it indicates that the system is running well, and shows the running information. When P2121 is between [101,200], it indicates that there is some fault. Detailed fault table is as below: Drive Fault LED Indication Fault description Remark...
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Page 31: Solar Troubleshooting & Maintenance
Installation / Operational Manual DC bus under voltage DC bus voltage is lower than ● ○ ○ protection value Communication fault Communication fault between drive and ◎ ◎ ● controller Compressor dropout Compressor operation drops ○ ○ ○ Current detection circuit The voltage signal output fault from operational amplifier is... - Page 32 Installation / Operational Manual Ambient temperature of Solar Inverter is too high. Reference the PGC 4000 Inverter Manual on our resources page. http://www.perfectlygreencorp.com/pdfs/PGC4000%20Solar%20Inverter.pdf Jan 2018 Page 32...