HDI 2100 User Manual

Pump stroke counter

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

HDI 2100 Pump Stroke Counter

USER'S MANUAL

Revision D

Table of Contents

Need help?

Do you have a question about the 2100 and is the answer not in the manual?

Questions and answers

Summary of Contents for HDI 2100

Page 1 HDI 2100 Pump Stroke Counter USER'S MANUAL Revision D...
Page 2: Table Of Contents
• Section 1 – Introduction……………………………………………………………….4 1.A General Information 1.B Unpacking and Inspection 1.C Cautionary Information 1.D Personnel Qualifications • Section 2 – HDI 2100 Pump Stroke Counter System Overview………………..5 2.A Control Head 2.B Power Pack 2.C Pump Stroke Sensors o 2.C.1 Microswitch Sensor o 2.C.2 Proximity Sensor...
Page 3 • Section 7 – Technical Overivew……………………………………………………14 7.A General Layout Overview 7.B Sensor Illustrations 7.C Exploded BOM 7.D Common Operational Spare Parts 7.E Proximity Sensor Mounting Brackets 7.F Proximity Sensor Sample Installation • Section 8 – Warranty…………………………………………………………………21 • Appendix……………………………………………………………………………….22 HDI 2100 Specification Sheet...
Page 4: Section 1 - Introduction
Pump Stroke Counter and perform troubleshooting and repair. The HDI 2100 PSC, like all of HDI’s core products, have three (3) key elements: the Control Head, a Sensor Assembly specified by the end client, and the Cable Assembly connecting the Control Head to the Sensor Assembly.
Page 5: D Personnel Qualifications
Section 2 – HDI 2100 Pump Stroke Counter System Overview The HDI 2100 System is comprised of a Control Head with a Power Pack, a Cable Assembly, and one or multiple Sensors (Microswitch or Proximity).
Page 6 Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 Power Power Off: 1. Press Power/Clear Button 1. Press the Select Button once once. and within four seconds - 2. Press the Power/Clear Button. There are seven buttons and two LCD displays on the front panel of the gauge.
Page 7: B Power Pack
Certification The HDI 2100 Pump Stroke Counter is certified by CSA as Intrinsically Safe for Class I Div 1 Groups A – D and ATEX Certification is available upon request.
Page 8: Section 3 - Installation
Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 Section 3 – Installation Control Head The Control Head can be mounted from either the front or back of a control panel console. The Control Head comes with four (4) ¼-20 Bolts and Lock Nuts used for mounting.
Page 9: C Sensor Assembly
In order to install the proximity sensor onto the pump shaft properly, the user will need to know the specific pump model and manufacturer being monitored so that HDI can review its list of existing fabricated brackets. See current available bracket list provided by HDI in Section 7.E of this manual.
Page 10: Section 4 - Maintenance
Processor Boards The LCD has two (2) internal processor boards: the HDI 012 and the HDI 02 debounce processor board, both of which can be replaced in the field if either component has failed. In the event there is an issue with a specific pump’s SPM rate, the user may be able to simulate signals to help isolate which PCB has failed.
Page 11: Section 5 - Troubleshooting
Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 Section 5 – Troubleshooting Battery Voltage The System effectiveness and accuracy is impacted when voltage of the power pack drops below xxx VDC. Once the voltage drops below xxx. VDC, the battery indicator symbol will accent on the display providing the user a warning / notification to source a replacement.
Page 12: Section 6 - Options
Output HDI offers dual proximity sensors in one all thread stem allowing the signals to be split to the Control Head and an HMI or secondary remote display.
Page 13 Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014...
Page 14 Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 Section 7 – Technical Overview General Layout Overview...
Page 15 Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 7.B Sensor Illustrations...
Page 16 Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 Exploded BOM...
Page 17 BETWEEN CASE AND PIEZO KIT21000103HRW PSC HARDWARE KIT: DESI PACK, COROSION INHIBITOR, HUMIDITY INDICATOR, AND SCREWS HDI012D-PUMP-PCB-KT HDI 012 PSC PROCESSOR BOARD ASSY W/ DEBOUNCE BOARD HDI012DPSC0COMPL HDI 012 PSC PROCESSOR BOARD ASSY HDI-002STUFBRDAA HDI 002 PSC DEBOUNCE BOARD ASSY...
Page 18 Pump Stroke Counter User’s Manual – 2100, Rev D | Aug 2014 Proximity Mounting Brackets...
Page 19 This memo is to cover the basic step by step instructions on modifying the Wirth 2200 Series Mud Pumps to install the HDI Proximity Sensors for proper installation whether interfacing directly with the HDI 2100 Pump Stroke Counter or our HDI V9000 Virtual Control System.
Page 20 Step 4 Prior to installing the HDI Proximity All thread stem (stainless threaded rod) into the inspection plate, you will need to measure the internal clearance from the magnet to the outer edge of the pump frame.
Page 21 | Aug 2014 Section 8 – Warranty HDI Instruments, LLC. (HDI) warrants this product for a period of one year from the date of shipment. HDI’s manufactured products to the extent that HDI will replace those parts having defects in material or workmanship when used for the purpose or specification HDI recommends for Normal Oilfield Usage.
Page 22 Appendix Drilling Instrumentation: HDI 2100 Mud Pump Stroke Counter The HDI 2100 monitors and displays the total accumulated mud pump strokes and the stroke rate of up to 4 individual mud pumps simultaneously. The stroke rate for each mud pump can be individually selected for display and is updated every second.
Page 23 ISO 9001:2008 Office Phone - 713.688.8555 After Hours Support - 713.819.6103 Effective June 2014 4130 Directors Row Copyright 2014 Houston, TX 77092 Revision D | August 2014...