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Summary of Contents for Praxair 1264
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To Table of Contents Model 1264 Powder Feeder Operator’s Manual Manual Part Number: 5006267 Revision M Issued: 04/16...
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EC Declaration of Conformity We, Praxair Surface Technologies, 146 Pembroke Road, Concord, NH 03301 USA, declare under sole responsibility that the Model 1264 Powder Feeder to which this declaration relates is in conformity with the relevant provisions of the following standard(s) or other document(s):...
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All information referred to and/or included in this manual is current as of the original issue date of this manual. Praxair Surface Technologies, Inc. makes no warranty or representation with respect to the accuracy of the information contained therein nor with respect to the suitability of the use of...
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Model 1264 Powder Feeder To Table of Contents Operator’s Manual _____________________________________________________________________________________________________________________ Safety First Read This Before Using Thermal Spray Equipment WARNING Read and understand operator’s manual before using this machine. Failure to follow operating instructions could result in injury or damage to equipment.
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Model 1264 Powder Feeder To Table of Contents Operator’s Manual _____________________________________________________________________________________________________________________ Generic Thermal Spray Process Sources of Information To work safely with thermal spray equipment, become familiar with these items: This manual and related documentation, especially: Safe practices and safety guidelines described in section 1 and in...
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Model 1264 Powder Feeder To Table of Contents Operator’s Manual _____________________________________________________________________________________________________________________ Conventions Throughout this manual, certain words and symbols are used to draw your attention to important information. These symbols and words have the following meaning: A procedure or setting that will produce optimum results...
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Model 1264 Powder Feeder To Table of Contents Operator’s Manual _____________________________________________________________________________________________________________________ HAZARD Hazards that can result in minor or major damage to equipment, bodily injury to people, and how to prevent such hazards. EXPLOSION HAZARD ELECTRIC SHOCK HAZARD FIRE HAZARD...
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Model 1264 Powder Feeder To Table of Contents Operator’s Manual _____________________________________________________________________________________________________________________ Related Publications Information that can help OSHA (Occupational Safety and Health Administration) establishes mandatory federal safety regulations. For information about the regulations, refer to OSHA Standards, Code of Federal Regulations, Title 29, Part 1910.
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Model 1264 Powder Feeder To Table of Contents Operator’s Manual _____________________________________________________________________________________________________________________ NFPA 50 Bulk Oxygen Systems at Consumer Sites, available from the National Fire Protection Association. NFPA 55 Compressed & Liquefied Gases in Portable Cylinders, available from the National Fire Protection Association.
Model 1264 Powder Feeder Return to Cover Operator’s Manual _____________________________________________________________________________________________________________________ Table of Contents Read This Before Using Thermal Spray Equipment ..............iii Section 1 Safety Guidelines ....................1 Reminder: Safety First! ......................1 General Guidelines ......................... 2 Fire Protection and Prevention ....................2 1.3.1...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Section 1 Safety Guidelines This section covers potential hazards and safety issues associated with thermal spraying, preparing for its use, and its finishing processes. Subjects include: • Fire prevention and protection •...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ General Guidelines All persons concerned with thermal spraying must know and understand these safe practices and the safety regulations contained in established standards. Pertinent established standards are listed in "Related Publications"...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 1.3.3 Hazardous Materials Toxic Wastes Preparations for thermal spraying, the process itself, or subsequent finishing operations may generate toxic materials. Dispose of them according to the EPA Resource Conservation and Recovery Act (RCRA).
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Be sure the work area is adequately ventilated before opening any gas valves. Drain the regulator of gas and release the regulator adjusting screw before SLOWLY opening the cylinder valves. ALWAYS stand away from the direction of force when opening cylinder valves.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ EXPLOSION HAZARD: NEVER USE LEAKING THERMAL SPRAY EQUIPMENT. Place a “Danger Do Not Operate” tag on the defective equipment to alert others to the unsafe condition. Obstructed gas lines caused by defective hoses, collapsed hose stems, or dirt in the gun head gas passages or nozzle jets require excessive gas pressure to obtain proper gas flow.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Properly seating and lubricating the gun's oxygen, fuel gas, and compressed air valves helps the gun operate freely and shut off completely. Extinguish gun backfires as quickly as possible. Determine the cause of gun backfires or blowouts BEFORE relighting.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Avoid contact between any ungrounded portion of the plasma or arc gun and the spray booth or chamber. Electrically isolate plasma guns and nozzles from support brackets to prevent stray high frequency current from damaging other electrical equipment and controls.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Protecting Workers The general requirements for the protection of thermal spraying operators and welders are the same as those published in ANSI/AWS Z49.1, Safety in Welding and Cutting; ANSI Z87.1, Standard Practices for Occupational and Educational Eye and Face Protection;...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 1.5.2 Respiratory Protection Respiratory protection is necessary for most spray and blast operations. Selection of device is determined, in accordance with ANSI Z88.2, by the nature, type, and magnitude of the fume and gas involved. Select only devices approved by the U.S.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ When highly toxic materials are being applied, the contaminated air is considered immediately harmful and the operator MUST NOT remove the respirator. In these applications, the respirator must be equipped with an emergency auxiliary source of breathable air that the operator can breathe while working in the confined space.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Table 1-3 Tolerable Noise Limits of Various Exposure Times Exposure Duration (Per Day) Sound Level (dBA) Hours Minutes 3.75 1.88 0.94 Seconds 28.12 14.06 7.03 3.52 1.76 0.88 0.44 0.22 0.11...
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ contains many variables, so each case must be treated individually. This manual can provide only general suggestions for noise control. Use engineering or administrative controls to reduce noise or noise exposure.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ outside the room. Contact Praxair Surface Technologies for additional information. Insulate Work Area Blocking the path of sound transmission by lining the work area with sound absorbing materials provides significant noise reduction. Consult noise control experts for material recommendations.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ not reflected onto the face shield. Wear aluminized gloves and dark, fire- retardant clothing. Arc spraying radiation protection is similar to that for electric arc welding and is outlined in ANSI/AWS Z49.1.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 1.5.5.2 Factors to Consider To eliminate the chance of gas escaping through leaks or improperly closed valves, prior to entering the confined space, close the gun valve, and shut off the gas supply at a point outside the confined space. If possible, remove the gun and hose from the confined space.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ breathing zone. In permanent installations, the entire tool is enclosed except the front; air enters the enclosure at approximately 300 feet/minute (1.5 m/s). The hood top can be hinged to facilitate loading and unloading with a crane.
Specific precautions for protecting the health of spray equipment operators vary according to the type of material being sprayed. 1.6.1 Beryllium and Lead Praxair Surface Technologies does not recommend spraying beryllium, lead, or their compounds because they are highly toxic and hazardous. 1.6.2 Cadmium Cadmium is highly toxic and hazardous.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 1.6.3 Cobalt, Chromium, and Tellurium The principal hazard when spraying or blasting these materials comes from ingestion, inhalation, and the subsequent absorption of fumes, dust, or vapors. The fumes and dust from chromium alloys (such as stainless steels, nickel chromium, and chromium oxide) and tellurium are toxic and hazardous.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 1.6.6 Threshold Limit Values Threshold Limit Values (TLV) are air concentration levels of hazardous materials for exposures not exceeding a total of eight hours daily. TLVs are published annually by the ACGIH.
1264 is used with plasma and High Velocity Oxygen Fuel (HVOF) thermal spray systems. The Model 1264 operates on a volumetric feed principle, where slots in a powder wheel at the base of the canister fill with powder. As the powder wheel rotates past the exit port, the powder is metered into the powder hose and carried to the spray gun in the gas stream.
When the canister is in HVOF Pressurization Mode, the pressure relief valve remains closed and the canister remains pressurized until operator turns off power to canister. See Section 4 for a description of Model 1264 modes. A large numeric display shows current and pertinent canister conditions.
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Step-down Transformer Power Supply – P/N 610313 A step-down power transformer is available for converting 220 VAC, 50/60 Hz, 1 Ph to the 1264’s required 110V, 50/60 Hz, 1 Ph. This power supply has receptacles for two powder feeders. •...
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• 1288 Carrier Gas Controller – P/N 801004 The Model 1288 is designed to provide safe operation of Praxair 1264-type powder feeders from potential back flow of dangerous combustion gases up the powder feed lines when used with gaseous-fueled (GF) HVOF systems where hopper pressures are typically over 50 PSI (345 kPa).
Before moving, carefully inspect all units for any shipping damage. Purchaser must file any claims for loss or damage incurred in transit with the carrier. Praxair will supply a copy of the bill of lading on request if occasion to file a claim arises. Always provide the model description and serial number of this equipment when requesting information.
Lockout/tagging procedures consist of padlocking line disconnect switch in the open position, removing fuses from fuse box, or shutting off and red-tagging circuit breaker or other disconnecting device. Figure 3-1. Bottom Views of Model 1264 – Plasma / HVOF Feeder Console Connection 1280 Connection...
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The powder feeder is now operational. 7. Verify that the canister lid is secured and apply carrier gas to the powder feeder. Check for leaks. Figure 3-2. Model 1264 Plasma / HVOF rear view. Gas Inlet Heater Blanket Connection...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Figure 3-3. Bottom Views of Model 1264 – HP/HVOF Feeder with Pinch Valves Console Connection Connection for RPM setting and feedback from 8100 console or 1280 Connection Electric Power Input...
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 5. Connect powder tube (P/N 220021) to Powder Out port on bottom of powder feeder. Insert the tube so it bottoms out in the fitting and then tighten the nut with the 7/16” wrench provided in the gun tool kit.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Notes Issued: 04/16 Page 30...
HVOF systems without the use of the TAFA Model 1288 Carrier Gas Controller or ensuring that hopper pressure is greater than the HVOF torch’s combustion back pressure before opening powder feed line. Figure 4-1. Model 1264 Operator Controls Issued: 04/16 Page 31...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Powder Wheel Start/Stop Switch Operator controls listed below are shown in Figure 4-1. Place POWDER FEED switch in ON position to start powder feeding. Powder feed indicator light illuminates when switch is in ON position. Place POWDER FEED switch in OFF position to stop powder feeding.
88°C (190°F), depending on powder type, quantity, and carrier gas flow. Mode Switches The Model 1264 has two mode switches, PLASMA/HVOF and LOCAL/REMOTE. Switches can be used in any combination (plasma/local, plasma/remote, HVOF/local, HVOF/remote) depending on user needs. The four modes are as follows:...
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ A. Plasma Pressurization Mode Place PLASMA/HVOF switch in PLASMA position to activate Plasma Pressurization Mode. In Plasma Pressurization Mode, the canister pressurizes during powder feeding (when RPM is on). The canister depressurizes at all other times.
110 VAC at 1 amp. Canister Clean Switch Place CLEAN switch in ON position to run the Model 1264 hopper motor and attached feed wheel at the top speed of 25 RPM. Use this switch to remove powder from canister and powder feed paths, and when changing from one powder to another (see Sections 4.10 and 4.11).
610660-L with 610654 Junction Box The 1264 powder wheel speed may be controlled from an external 4 – 20 mA source by applying the speed control current to J4, pin 5 (positive) and J4, pin 10 (negative) (see Electrical Schematic on page 57). Place a 130- Ohm precision resistor across those to pins to develop the voltage required to generate the speed command.
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Recalibration of the circuit will be required. 2) It is recommended that your wheel speed reading be made using a calibrated tachometer. Although the display on the 1264 panel is quite accurate, it is for reference only. All calibration readings should be made with N.I.S.T.
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Recalibration of the circuit will be required. 5) It is recommended that your wheel speed reading be made using a calibrated tachometer. Although the display on the 1264 panel is quite accurate, it is for reference only. All calibration readings should be made with N.I.S.T.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Figure 4-2. 1264 Control Circuit Board JP1 Jumper for Remote RPM setting Potentiometer Potentiometer General Operation Notes EXPLOSION HAZARD Do not operate this powder feeder with other vendors’ gaseous-fueled HVOF systems without the use of the TAFA Model 1288 Carrier Gas Controller or ensuring that hopper pressure is greater than the HVOF torch’s combustion back pressure before opening powder feed line.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Be sure work area is adequately ventilated before starting any work on adding or removing powder to the powder feeder. Operator should be wearing respirator and gloves when handling powder.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 8. Execute spray run. When finished with spray run, put FEEDER ON/OFF switch in OFF position to stop powder feed. 9. Shut off gas supply at the gas source to stop powder gas feed.
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(see Figure 4-4) Completely pivot feeder to empty powder from canister (see Figure 4-3) Figure 4-4. 1264 Tilt Latch Actuator 6. Disconnect powder hose from gun. Disconnect carrier gas supply hose from powder feeder. 7. For the HP/HVOF version with pinch valves, disconnect air/gas tube to the pinch valves from the feeder.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 9. Force clean, dry air into the gun end of the powder hose to purge hose of any powder. 10. Direct air into canister to blow out powder. 11. Repeat steps 9 & 10 until powder feeder is clean and no trace of powder is apparent.
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9. Force clean, dry air into the gun end of the powder hose to purge the hose of any powder. 10. Direct air into canister to blow out powder. Figure 4-5. Model 1264 rear view Gas Inlet Heater Blanket Connection...
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Felt Ring Surface Ring 11. Repeat steps 9 & 10 until powder feeder is clean and no trace of powder is apparent. 12. Place CLEAN switch in OFF position. 13. Return feeder to its upright position. Make sure feeder latches back into position.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 20. Carefully lift up the powder carrier wheel and remove. Do NOT pry powder carrier wheel with tool or distort the wheel. 21. Lift out the felt rings, surface ring and soft rubber backup ring (see Figure 4-6).
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ To tighten and seal the pressure balancing tube properly, hold the bulkhead fitting with a wrench on the inside of the cabinet while tightening the nut on the outside. 29. Reconnect nuts, hoses, and heater blanket plug.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Notes Issued: 04/16 Page 48...
5.1 Routine Maintenance The following maintenance schedule is suggested for first-time users of Praxair powder feeders. Some users find they can use the feeders with good results with longer periods between routine maintenance work, however, depending on the powders used (relative abrasiveness) shorter maintenance periods may be required.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ After each overhaul, reset PM Time Accumulator to 000.0 as follows: 1. Turn the feeder power OFF by using the power switch on the bottom of the feeder. 2. Press and hold the Display MODE Selector button.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ the upper housing assembly to the lower housing. Remove powder canister upper housing assembly (see Figure 5-1). 10. Remove motor shaft jam nut and washer (see Figure 5-2). 11. Carefully lift up the powder wheel and remove. Do not pry with a tool or distort the wheel.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Figure 5-2. Jam Nut & Powder Carrier Wheel Powder Jam Nut Carrier Wheel 12. Lift out felt ring, wiper ring, surface ring, felt pad, and soft rubber (orange) backup ring (see Figure 5-3). Discard and replace all parts except the powder out sleeve (P/N 1250-107).
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Figure 5-3. Felt Ring and Surface Ring Felt Pad (P/N 1250-308) Felt Ring (P/N 1250-114) Surface Ring O-Ring (P/N 1250-106) (P/N 2-164B) 17. Lightly tap shaft assembly toward the cabinet with a rubber or plastic faced mallet.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ 27. Install new felt pad (P/N 1250-308), felt ring (P/N 1250-114), wiper ring (P/N 15910), surface ring (P/N 1250-106) and soft rubber backup ring (orange) (P/N 1250-108) with the “dimple” side up.
Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ D. Gear Motor Brush Replacement ELECTRIC SHOCK HAZARD: Do not touch live electrical parts. Shut down the control unit and disconnect the input power, using proper lockout / tagout procedures before inspecting, maintaining, or servicing the equipment.
Powder feeders are verified at the factory and should not require reverification unless the motor or speed control is replaced. Contact a Praxair Surface Technologies Factory Representative in this event. F. Powder Feeder RPM Fluctuations If the powder feeder does not maintain a steady RPM level, the following steps should remedy the situation.
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ Table 5-2. Troubleshooting Chart Trouble Probable Cause Remedy Pressure drops greater than 5 Damaged or missing o-rings. Replace o-rings psi during seal integrity test. Loose fittings or screws. Check fittings and screws for tightness Misaligned lid latches.
1270-300-1 SUPPORT, LEFT SIDE FOR HOPPERS 1270-300-2 SUPPORT, RIGHT SIDE FOR HOPPERS 601195 ASSY,CANISTER,POWDER FEEDER,1264 600948 KIT, HARDWARE, 1264 FEEDER, Rev C (see end of 1264 BOM for List) 540244 LABEL,WARNING, DUST BY-PRODUCT 240459 DISCONNECT, FEMALE 0M071638 TERMINAL, RECEPTICLE 540340...
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PLUG, HOLE, BLACK PLASTIC, FLUSH HEAD 5007090 LABEL, REMOTE SYMBOL (CE) 5004599 STAND-OFF, M-F, HEX, 1/4-20 X 0.687 5006801 TRANSFORMER 540326 NAMEPLATE, PRAXAIR SPRAY EQUIPMENT, S/N, CE 5006782 CIRCUIT BOARD, 1264, WITH DISPLAY 5004432 CONTROLLER, DRIVE MOTOR 1000 5007092 LABEL, FLAMMABLE GAS SYMBOL “CE”...
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Model 1264 Powder Feeder Return to ToC Operator’s Manual _____________________________________________________________________________________________________________________ ITEM PART # DESCRIPTION 200088 NUT, HEX, 8-32 200133SS SCREW, BTN HEAD, 1/4-20 X 3/4, STAINLESS 200243SS SCREW, MACHINE, BTN HD, 8-32 X 1/4, STAINLESS 200553 WASHER, STAR, #8, INTERNAL TOOTH 200602SS SCREW, BUTTON HEAD, 8-32 X 1/2, STAINLESS 201048 RETAINER, PUSH-ON, 1/4”...
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