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ELM EDR ECOSmart Instruction Manual

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Instruction Manual
● Thank you for purchasing "EDR Series".
● To use this unit properly, read this "Instruction Manual"
thoroughly before using this unit for referring at anytime.
WARNING! :
Carefully read and thoroughly understand the important
warning items described in the manual before using this
unit.
EDR Series
Rev 2.3

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Summary of Contents for ELM EDR ECOSmart

  • Page 1 EDR Series Instruction Manual Rev 2.3 ● Thank you for purchasing “EDR Series”. ● To use this unit properly, read this “Instruction Manual” thoroughly before using this unit for referring at anytime. WARNING! : Carefully read and thoroughly understand the important warning items described in the manual before using this unit.

  • Page 2: Table Of Contents

    Contents Cautions in Using with Safety ..........3 Explanation ........................3 Table of Illustrated Symbols ....................4 Fundamental Matters of “WARNING!” and “CAUTION!” ............. 5 Requirements for Installation ....................6 1. How to install ................ 7 1.1 Contents of packing ...................... 7 1.2 Place for installation .....................
  • Page 3 8. After Service ............... 27 9. Specifications ..............27 10. Wiring Diagram ..............28 11. Maintenance Parts ............29 12. Warranty ................30...

  • Page 4: Cautions In Using With Safety

    Cautions in Using with Safety Explanation <MEANING OF ILLUSTRATED SYMBOLS> Illustrated Symbols Various symbols are used in this safety manual in order to use the unit without danger of injury and damage of the unit. A list of problems caused by ignoring the warnings and improper handling is divided as shown below.

  • Page 5: Table Of Illustrated Symbols

    Table of Illustrated Symbols  Warning Warning, Warning, Warning, Generally High voltage High temperature  Caution Caution, Caution, Caution, Generally Rotation Finger  Prohibit Prohibit, Prohibit, Prohibit, Generally To disassemble To touch  Compulsion Compulsion, Compulsion, Compulsion, Connect to the Generally Disconnect the grounding...

  • Page 6: Fundamental Matters Of "Warning!" And "Caution

    Fundamental Matters of “WARNING!” and “CAUTION!” WARNING! Do not use this unit in an area where there is flammable or explosive gas Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof. An arc may be generated when the power switch is turned on or off, and fire/explosion may result.

  • Page 7: Requirements For Installation

    Requirements for Installation WARNING! 1. Always ground this unit  Connect the power plug to a receptacle grounded.  Do not forget to ground this unit, to protect you and the unit from electrical shock in case of power surge. Choose a receptacle with grounding connectors as often as possible. ...

  • Page 8: How To Install

    1. How to install 1.1 Contents of packing Main Unit (1unit) Pad Holders (5pieces) Power Cable Drain Pipe (1pipe) Drain Pipe band (1piece) 7 of 29...

  • Page 9: Place For Installation

    1.2 Place for installation Carefully unpack Main unit from the shipping carton, install it on the stable place. CAUTION! Carefully carry Main unit, contact the sales agency if unit has been dropped. When it uses as it is, fire or electric shock and the cause of the trouble may be caused.

  • Page 10: 2．Description And Function Of Each Part

    2．Description and Function of each part Operation panel There are LEDs to indicate repair process number, pad usage counter, repair set time, and remaining time, and switches for operation. Front Door Disc is set inside, it opens by pressing the STOP button with the main power is Drain exit Connect drain pipe.
  • Page 11 Exit of Water Under splash cover Turn table Put a disc properly. Front door hook Splash cover Turn table rotation axis It drives turn table and protect water go inside of a disc during the process. Pad holder Plate Pad holder sets on it. 10 of 29...
  • Page 12 ST Display LED TIME Display LED Display ST (repair process) number (“1”-“5”). Display the second and the first digits of When indicating pad usage counter, it displays pad usage counter, repair setting time and ST number (“1.”-“5.”) on the left side, and the remaining time.

  • Page 13: 3．Led Display

    3．LED Display ● ST LED Repair process number (“1”-“5”), “8” Initialization, “E” Error. When indicating pad usage counter, it displays ST number (“1.”-“5.”) on the left side, and the third digit of the counter on the right side. ● TIME LED The second and the first digits of pad usage counter , Repair setting time and remaining time, Code of error.

  • Page 14: 4．Pad And Process Number

    4．Pad and process number Start button Pad holder (Velcro) color (ST number) number Blue Green Yellow Black 13 of 29...

  • Page 15: How To Use

    5. How to use 5.1 Preparation before operation 1. Prepare two bucket for supply and drain. 2. Make mix polish water in the supply bucket with water and “Polish Water” (option). CAUTION! <Mixture ratio> “Water” 1 liter : “Polish Water” 5 milliliter Quality of disc repair is not assured with another ratio.

  • Page 16: Power On And Off

    5.2 Power on and off 1. Put power cable securely to AC inlet where it is on backside of unit 2. Connect power plug to receptacle securely. CAUTION! Receptacle has to be grounded! 2. Turn ON the main power switch. 3.

  • Page 17: Operation Process For Repairing Disc

    5.3 Operation process for repairing disc 1. Operate the water pump to fill with exit. Check the condition of supply and drain pipe again. 1) Turn ON the main power switch. 2) Press and hold “ST5” button and “STOP” button with opening the front door. Water pump starts operation.
  • Page 18 3. Set the pad to be sure it within the pad holder properly as shown in the illustration. Push a pad lightly after putting the pad to the pad holder. Pad holder CAUTION! Use the same color of pad and pad holder. Wrong setting of the pad may cause very bad quality of disc.
  • Page 19 CAUTION! Notes about repair ＜Example: For CD> :Pad 2  Pad 1 VERY LIGHT :Pad 3  Pad 2  Pad 1 LIGHT :Pad 5  Pad 4  Pad 3  Pad 2  Pad 1 DEEP Use the pad in order of large the number. CAUTION! Pad 5 is not suit for repair DVD.
  • Page 20 For process 1 :pay attention following things 1) Push “ST1” button washing in water process start first. ST LED ”1” (“1.” during displaying pad usage counter) blink during this process. 2) The front door opens automatically after finishing of process has been done (after the front door opens, the display is blinking).
  • Page 21 CAUTION) 1. Finish the process Press “ST1-5” (ST1-4 in case repair process 5), repair process is finished. 2. Emergency stop the process Press “STOP” button. After every motor is stopped emergency, start to initialize. 20 of 29...

  • Page 22: Pad Usage Counter Function

    5.4 Pad usage counter function Pad usage counter to know when to exchange each pad is displayed on the LEDs. Check each counter before operation, and exchange pad for the new one if necessary. After exchanging pad, be sure to reset corresponding counter. <How to check counter>...

  • Page 23: Error Occurrence And Blu-Ray Mode

    6. Error occurrence 6.1 Error code When error occurs, display error code (ST=”E”, TIME=”Error No”) and scram. CAUTION! In the Error occurs often, please note Error number and contact the sales agency. 6.2 Error reset For error reset, press 1-5 or stop button. 6.3 Error List Error Errors...

  • Page 24: Changing Between Cd/Dvd And Blu-Ray Repair Modes

    <Action explanation> Immediately contact sales agency for inspection. Error occurs even though there are no problems with Pad and water, contact sales agency for inspection. Once turn off the power, turn on the power after waiting a while and use As many times same error occurs, contact sales agency for inspection.

  • Page 25: When The Front Door Does Not Open

    6.5 When the front door does not open The front door can be opened forcibly in the following method when unit broke down under the condition that a disc was taken to inside of the unit and the front door does not open. 1.

  • Page 26: Daily Maintenance

    7. Daily maintenance 7.1 Daily cleaning Daily cleaning is suggested to make it use unit steadily long. CAUTION! 1. Turn off the Main power with opening the front door and unplug the power plug. 2. Do not use below solvent. Thinner / Benzene / Wax / the solvent of the acidity and the alkalinity Main unit Wet soft cloth with a thin synthetic detergent a little, and remove dirt.

  • Page 27: Daily Inspection

    7.2 2 Daily inspection 7.2.1 Pad holder Velcro Confirm whether Velcro doesn't deteriorate and doesn't come off. When there are deterioration and coming off, exchange the Velcro to spare. Remove old Velcro properly and wipe the glue with alcohol well before putting the new one. 7.2.2 Center seal Confirm whether rubber deteriorates and doesn't split.

  • Page 28: After Service

    8. After Service In the error occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that unit was purchased. <Check following items before contact> (See the production plate attached to this unit) Model name of product Serial Number About Trouble (in detail as possible)

  • Page 29: Wiring Diagram

    10. Wiring Diagram Main unit AC100V- AC240V 50/60Hz FAN1 SOL1 Symbol Part name Symbol Part name AC Inlet Sanding motor Sensor Switch + Fuse Front door Sensor Power supply Main board Panel board Lift origin Sensor Platen motor Sensor Sanding motor Platen motor Lift motor FAN1...

  • Page 30: Maintenance Parts

    11. Maintenance Parts Drain pipe Turn table Center seal Pad holder Stone filter Pad Holder Spare Velcro [Maintenance Parts] Part Name Code No. Specification Center seal EDR-ET-B15 Drain pipe EDR-ET-FN20 Turn table EDR-ET-A09 Pad holder5 (BLUE) EDR-ET-D05-BL Pad holder4 (RED) EDR-ET-D05-R Pad holder3 (GREEN) EDR-ET-D05-G...

  • Page 31: Warranty

    12. Warranty Instruction Manual for EDR Series ECOSmart Rev 2.3 13 Oct, 2014 ELM, Inc. JAPAN 30 of 29...

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