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2-IN-1 CUT
2-IN-1 CUT
2-IN-1 CUT -OFF TOOL
2-IN-1 CUT
2-IN-1 CUT
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 MISSION OAKS BLVD., CAMARILLO, CA 93011
VISIT OUR WEB SITE AT HTTP://WWW.HARBORFREIGHT.COM
Copyright © 2004 by Harbor Freight Tools
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
-OFF TOOL
-OFF TOOL
-OFF TOOL
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AND ROUTER
AND ROUTER
AND ROUTER
AND ROUTER
AND ROUTER
92509
®
. All rights reserved. No portion of
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Summary of Contents for Harbor Freight Tools Chicago Electric 92509
- Page 1 . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call 1-800-444-3353...
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Page 2: Specifications
SPECIFICATIONS Item Description Motor 120 VAC, 4 amps (no load), 6.2 amps (startup); Double Insulated; 34,000 RPM E194601 Line Cord 6’ 4” (L), 2-prong, polarized plug, U.L. Listed Switch Type Toggle Collet Adapters 1/8 and 1/4 inch Overall Dimensions 9.25 (H) x 4 (dia.) inches Accessories Circle cutting jig (2-3/4 to 8-1/2 inch circles) Removable handle... -
Page 3: Electrical Safety
Electrical Safety Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. - Page 4 Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations. 16. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Tool Use and Care 17.
- Page 5 13. Maintain labels and nameplates on the Router. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 14. Always wear ANSI approved safety impact eye goggles and heavy work gloves when using the Router.
- Page 6 Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors.
- Page 7 Grounded Tools with Three Prong Plugs Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.
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Page 8: Extension Cords
EXTENSION CORDS Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. -
Page 9: Controls And Indicators
When unpacking, check to make sure that all the parts are included. Refer to the Assembly section, and the Assembly Drawing and Parts List at the end of this manual. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual as soon as possible. -
Page 10: Adjusting Cutting Depth
Installing the Router Bit Always unplug the Router Line Cord from the electrical outlet before making adjustments and before installing bits. Insert the Spanner Wrench (75) over the Collet Nut (31) and press in on the Spindle Lock button to keep it from turning. Loosen the Collet Nut (31) by turning it counterclockwise, but do not remove. - Page 11 Using the Straight Guide The Straight Guide is used to make cuts parallel to the edge of a workpiece, or following a guide clamped onto the workpiece. Assemble the Guide Plate Bracket (59) to the Guide Plate (58) using the Triangle Knob (55).
- Page 12 Using the Circle Guide The Circle Guide enables cutting circles between 2-3/4 and 8-1/2 inches. Assemble the Circle Guide components by placing the Plastic Rotary Ring, Upper (67) through the top of the Lower Steel Hoop Ring (68) and Circle Arm (69), and screw into the Plastic Rotary Ring, Lower (70).
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Page 13: Inspection, Maintenance, And Cleaning
Cutting Holes Freehand Assemble the components of the Circle Guide as described on the previous page, steps 1 through 7, with this exception: leave off the Circle Arm (69). Install a cutting bit as described on page 10. Adjust the bit depth to only 1/8 inch deeper than the material being cut (i.e., drywall). When cutting drywall that is already mounted on the wall joists, be certain that the circuit current to the wires in the wall are shut off at the circuit breaker. -
Page 14: Parts List
PARTS LIST Part # Description Part # Description Cable Guide, Plastic Sleeve Screw, Self-tapping Knob, Triangle Cover, Back Guide Pole Cable Sleeve Ring, Plastic Hoop, Lower Switch Ruler, Steel Inductor Washer, Plain Capacitor Washer, Spring Carbon Brush Holder Screw Carbon Brush Washer, Plain Cover, Carbon Brush Washer, Spring... -
Page 15: Assembly Drawing
ASSEMBLY DRAWING Page 15 SKU 92509 For technical questions, please call 1-800-444-3353...
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