Black Tools GTE-2000 Instruction Manual

Wood chipper

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GTE-2000 WOOD CHIPPER

Instruction Manual

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Page 1 GTE-2000 WOOD CHIPPER Instruction Manual Table of Contents...
Page 2: Conventions Used In This Manual
PART I: General Safety Rules ......................2 PART II: Familiar with the Wood Chipper ..................7 PART III: Assembly instructions ....................... 8 PART IV: Operating the Wood Chipper ..................24 PART V: Maintaining the Wood Chipper ..................26 PART VI: Troubleshooting and Parts List ..................Conventions used in this manual WARNING This indicates a hazardous situation, which, if not avoided, could result in death or serious...
Page 3: Safety Labels Found On Your Unit
Part General Safety Rules Safety Labels Found on Your Unit...
Page 4 Part General Safety Rules WARNING Read this Safety & Operating Instructions manual before you use the Wood Chipper. Become familiar with the operation and service recommendations to ensure the best performance of your machine. Propose CAUTION This machine is designed solely to chip wood and must not be used for any other purpose. It should only be used by trained operators who are familiar with the content of this manual.
Page 5: Protecting Yourself And Those Around You
Part General Safety Rules E. DO NOT put any part of your body into the in-feed chute while the machine is running. F. DO NOT operate the machine whilst under the influence of alcohol or drugs. G. DO NOT operate inside a building or confined space or Climb on the in-feed chute. Protecting Yourself and Those Around You WARNING This is a high-powered machine, with moving parts operating with high energy.
Page 6: General Safety
Part General Safety Rules WARNING Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapour that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions: A. Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon monoxide, which is an odourless, tasteless, and a deadly poisonous gas.
Page 7: A Note To All Users
Part General Safety Rules Operating this Wood Chipper safely is necessary to prevent or minimize the risk of death or serious injury. Unsafe operation can create a number of hazards for you. Always take the following precautions when operating: A. Your Wood Chipper is a powerful tool, not a plaything. Exercise extreme caution at all times.
Page 8: Technical Specifications
Part Familiar with Wood Chipper PART II: Familiar with the Wood Chipper It may be helpful to familiarize yourself with the controls and features of the Wood Chipper. If you have any question, please contact the dealers in your area. TECHNICAL SPECIFICATIONS Recoil Start Electric Start...
Page 9 Part Setting Up Splitter PART III: Assembly instructions The machine is delivered from the factory in the transport configuration. Always use tools, appliances, and lifting equipment of suitable size and po wer for assembly. 2 people are always required to lift, move, and assemble the machine.
Page 10 Part Setting Up Splitter Fig. 3 Opening the locking tabs Fig. 5 Scope of delivery wood chipper Fig. 4 Opening the locking tabs 2. Scope of Delivery Remove the entire wood packaging and protective films. Do not forget to remove the film on the engine should there be any.
Page 11 Part Setting Up Splitter Fig. 9 Adjusting and securing using the split Fig. 13 Attachment to housing using bolts Fig. 5a Feather key as a spare part Fig. 8 Scope of delivery discharge chute Fig. 7 Scope of delivery engine and feed hopper 3.
Page 12 Part Setting Up Splitter Fig. 12 Correct fit of the stand 4. Mounting the wheels The illustrations show how to mount the wheel on the left side in the direction of travel. The right side is mounted accordingly. Loosen the bolts and attach the wheel in the correct direction (the axle is pointing down, the connecting flange up).
Page 13 Part Setting Up Splitter Abb.17 Bolted wheel Fig. 14 Wheels Fig. 18 Assembled wheels and stand 5. Remove the belt pulley cover and grease the shaft Remove the four bolts on the cover and set the cover and bolts aside for the time being. Then, grease the shaft on the grease nipples (Fig.
Page 14 Part Setting Up Splitter Fig. 21 Setting cover aside Check the alignment of the belt pulleys using a level or gauge. The belt pulleys must be positioned on top of each other in a vertical and parallel manner. this is not the case, slightly loosen the bolts on the engine and shift the engine on the housing, to adjust the belt pulley correctly and flush.
Page 15 Part Setting Up Splitter Fig. 28 Loosen rear bolts Fig. 29 Loosen front bolts Tension Fig. 26 Loosen slightly, then shift engine Loosening 7. Check belt tension Fig. 30 Shifting the housing with engine Max. bending of 10 Check the belt tension by pressing down on the belt with your finger (Fig.
Page 16 Part Setting Up Splitter tighten the plate again using the four bolts.
Page 17 8. Attaching the discharge chute Attach the discharge chute as shown in Figures 31 to 37. Fig. 34 Loosen nylon nuts and bolts. Fig. 31 Chute parts Fig. 35 Upper chute part Fig. 32 Loosen four bolts Fig. 36 Rotatable upper chute part Fig.
Page 18 Part Setting Up Splitter install the cable connection for the kill switch. Fig. 39 Loosen two bolts. Fig. 40 Installed feed hopper. Fig. 38 Feed hopper, The RED bar located in the Fig. 42 Connection assembly for kill switch picture is the kill switch...
Page 19 Part Setting Up Splitter 10. Assembling the drawbar Then, assemble the drawbar as shown in Figures 43 to 45. Loosen both bolts, attach the drawbar and tighten them again. Fig. 43 Drawbar Fig. 44 Loosen two bolts Fig. 45 Assembled drawbar...
Page 20 Part Setting Up Splitter 11. Assembling the exhaust guard Assemble the guard as shown in Figures 46 to 48. There may be one too many bolts included. You can keep it as a spare. Fig. 46 Guard and bolts Fig. 48 Attached guard 12.
Page 21 Part Setting Up Splitter It is imperative to mind heat development during operation and follow the respective safety instructions. Fig. 50 Exhaust pipe Fig. 51 Assembled baffle 13. Opening the feed hopper The hopper can be opened and tilted side maintenance work.
Page 22 Part Setting Up Splitter During the filling process, please be careful not to add too much or too little engine oil, to avoid damage. Use the right type of oil (e.g. multi-grade oil 10W40) as described in the engine manual. Make sure the wood chipper is correctly aligned horizontally before filling it with oil.
Page 23 Part Setting Up Splitter 25. Starting the engine Choke Please take note of the safety information from the Fuel tap engine manufacturer prior to operation. Follow the instructions in Figures 61 to 65, to start the engine. Move the switch to the “On” position. Open the choke and fuel tap.
Page 24 Part Setting Up Splitter Choke Fuel ta p Fig. 63 Open choke and fuel shut-off...
Page 25 Part III: Operating Wood Chipper PART IV: Operating the Wood Chipper It may be helpful to better familiarize yourself with the features of your Wood Chipper before beginning the steps outlined in this chapter. WARNING Read and understand all instructions, safety precautions, and/or warnings listed in “PART I: General Safety Rules”...
Page 26 Part III: Operating Wood Chipper Stopping Move the Throttle Lever to IDLE. Recoil Start: Turn the Ignition Switch to the OFF position. Electric Start: Turn the Key to the OFF position. Operator Zone Wood Chipping NOTICE Woods’ and branches’ diameter should be no bigger than 120mm. WARNING Do not place your hands into the chute when loading.
Page 27: Regular Maintenance Checklist
When Blocked If the Roller stops while chipping woods or branches, the engine should be stopped, and take out the woods which stuck the roller, and then restart the engine, and chip again. Part Maintaining Wood Chipper PART V: Maintaining the Wood Chipper Regular maintenance is the way to ensure the best performance and long life of your machine.
Page 28: Engine Service
Replace spark plug Δ Engine Service Refer to the engine manufacturer’s user manual for engine maintenance. Part Maintaining Wood Chipper Lubrication NOTICE All Bearings of your Chipper are sealed units a nd should have sufficient lubricant to last the life of your machine with normal use. Greasing the rack and Pinion NOTICE All the rack and pinion should be greased before every use.
Page 29: Troubleshooting Table
Part Troubleshooting Parts List PART VI: Troubleshooting and Parts List Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact the dealers in your area. WARNING Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool.
Page 30 Part Troubleshooting Parts List Engine smokes. Check the oil level and adjust as needed. Check the air filter and clean or replace if needed. You may be using the wrong oil—too light for the temperature. (Please refer to the engine user manual for Refer to your Engine Owner’s Manual for detailed information.
Page 31: Explosion View
Part Troubleshooting Parts List Explosion View Ref.No. Description Ref.No. Description foundation Feet fixation Wheel axis tower Blade Tower hitch wheel Discharge chute Belt cover inner plate Chute adjust clutch Engine fixation bearing In-feed pulley Belt 42*9*5 spacer Rubber plate Belt cover Rubber fixation(upper) Bearing fixation frame Rubber fixation(side)
Page 32 Part Troubleshooting Parts List SUPPLIED BY BLACKTOOLS UNIT 10, HEDGEND INDUSTRIAL ESTATE, CT7ONB BIRCHINGTON. FOR SPARE PARTS AND SERVICES PLEASE CALL 01795500077.