gabriel G421 Studio2 White Special Assembly Instruction Manual

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TMS 2015-10-15
Assembly instruction
STUDIO2 tile stoves
Model:
G420 Studio2 White
G421 Studio2 White Special
G422 Studio2 Black
G423 Studio2 Special
Contents
Tests and approvals ............................ 2
Body
Preparations ...................................... 4
Important measurements...................... 5
Assembly ..................................... 7-17
Tiling plan ....................................... 19
Cassette installation ..................... 20-23
Fan installation ................................ 23

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Summary of Contents for gabriel G421 Studio2 White Special

  • Page 1: Table Of Contents

    Assembly instruction STUDIO2 tile stoves Model: G420 Studio2 White G421 Studio2 White Special G422 Studio2 Black G423 Studio2 Special Contents Tests and approvals ......2 Explanation of symbols / foreword ..3 Body Preparations ........4 Important measurements...... 5 Overall installation sequence ....6 Assembly ........
  • Page 2: Tests And Approvals

    CE-marking The Gabriel tiled stoves can either be rear connected to The Gabriel tiled stoves are Swedish products and an existing approved chimney, or top mounted with a fulfill the requirements for CE-marking, meaning prefabricated module steel or precasted block chimney.
  • Page 3: Explanation Of Symbols/Foreword

    General Flue connection Gabriel tiled stoves consist of prefabricated modules, Gabriel stoves can be either rear or top connected. cast from fireproof material. The stoves should be A prefabricated flue can be directly connected on the built by an approved tradesman.
  • Page 4: Preparations

    Preparations GABRIEL KERAMIK AB Measurement for 150 mm flue pipe connection ø In a corner Combustible wall min. 75 mm Ø 150 Top plate 318 mm Against a straight wall Combustible wall min. 75 mm min. 75 mm Ø 150 Ø...
  • Page 5: Important Measurements

    Important measurements • STUDIO2 GABRIEL KERAMIK AB Control and guide measurements (all measurements in mm) = Control measurement Outer section 2312 Inner section 2071 1953 1862 1654 1573 1446 1238 1030 1003 Floor level * 1–17 shows the numbers of all parts, see page 6.
  • Page 6: Overall Installation Sequence

    Overall installation sequence STUDIO2 GABRIEL KERAMIK AB Start A 6 • STUDIO2...
  • Page 7: Assembly

    Assembly GABRIEL KERAMIK AB Mark on the floor exactly where the stove is going to be placed. Also Before starting the assembly, mark the direction of the opening. make sure that the support is The example on the picture shows 45°...
  • Page 8 Assembly GABRIEL KERAMIK AB Set the firebox block (2) with mortar. Mark the centre line on the first block, it will help you to position the opening and the soot hole correctly. 406 mm Set the outer block (3) with mortar.
  • Page 9 Assembly GABRIEL KERAMIK AB Set the firebox (8) with mortar. The firebox block may not touch the outer rings (the firebox block must be allowed to expand freely without affecting the outer ring). Level vertically and horizontally. Push the firebox block backwards as much as possible.
  • Page 10 Assembly GABRIEL KERAMIK AB Set the outer ring (5) with mortar. Level vertically and horizontally. Set the outer ring (6) with mortar. Check that the height is within the tolerane (508 mm). For a better joint, wipe the contact surfaces with a...
  • Page 11 Assembly GABRIEL KERAMIK AB Set the fourh firebox block (8A) on top of the third one. Make sure that no mortar falls between the blocks. Level vertically and horizontally. Cut off the insulation. 953 mm Note! Clean off mortar leftoers.
  • Page 12 Assembly GABRIEL KERAMIK AB Place the inner block (10) on top of the firebox block without mortar joint. Make sure that this and the following blocks are in level and do not ignore any irregularities. Seal/isulate the hollow space under the outer ring as indicated.
  • Page 13 Assembly GABRIEL KERAMIK AB Set the outer block (7) in mortar. Level vertically and horizontally. Set the outer block (7) in mortar. Level vertically and horizontally. Set the “church roof” (11). Level vertically and horizontally. Seal with 2-3 mm insulation.
  • Page 14 Assembly GABRIEL KERAMIK AB Set the flame protection block (13) with mortar. Level vertically and horizontally. Set the outer block (7) with mortar. Level vertically and horizontally. Set the outer block (7) with mortar. Level vertically and horizontally. 1965 mm...
  • Page 15 Assembly GABRIEL KERAMIK AB Set the divider block (12) and the flame protection block (13) with mortar. Level vertically and horizontally. Set the divider block (12) and the flame protection block (13) with mortar. Level vertically and horizontally. The divider block (12) and flame...
  • Page 16 Assembly GABRIEL KERAMIK AB Set the top lid (14) with mortar. Level vertically and horizontally. Ø 125 mm Set the damper lid (15) with mortar. Level vertically and horizontally. Set the damper frame with a thin bed of mortar and make sure the damper runs freely.
  • Page 17: Assembly

    Assembly GABRIEL KERAMIK AB Render and brush the soot channel surfaces, also the downside of the top lid when it is installed. Top connected chimney Set the top lid (17) with mortar Ø 150 mm and make sure it is in level with the underlying flue gas hole.
  • Page 18: Tiling Preparation And Assembly

    Tiling preparation and assembly GABRIEL KERAMIK AB IMPORTANT STEPS PRIOR TO TILING • Mark the centre line. • Check that the floor is level. • Check the body surface. Is it vertical? Be aware that you must compensate for any irregularities.
  • Page 19: Tiling Plan

    Tiling plan GABRIEL KERAMIK AB Kakelsats Studio2 Decor steel band 50 mm 66 cm tiles Granite shelf 27 " tile (Alternative placement) 30 mm Decor steel band STUDIO2 • 19...
  • Page 20 Cassette installation (Studio, Studio2 and round tiled stove) GABRIEL KERAMIK AB 80/125 80/100 Outdoor cumbustion air inlet Indoor cumbustion air inlet Mount the reduction flange to the flexible tube and Mount the reduction flange to the flexible tube and connect to the flange for inlet air through the floor.
  • Page 21: Cassette Installation

    Cassette installation GABRIEL KERAMIK AB Pass the flexible tube through the cassette bottom and fit it over the connecting flange. Fasten the flange plate. Mount the damper in the bottom of the cassette, do not forget the cotter pins. Make sure the damper has a free action.
  • Page 22 Cassette installation GABRIEL KERAMIK AB Place the vermiculite plate in the bottom. Protect the brass frame and tiles around the cassette with masking tape to ensure a neat silicon seal. 20mm Pull out the cassette approx. 20 mm and apply silicon just...
  • Page 23: Fan Installation

    Cassette installation GABRIEL KERAMIK AB Insert the steel plate vertically over the edge of the cassette. Turn the plate horizontally and pull it backwards firm and tight against the top of the fire box block so that it at the same time is fitted tight between the cassete and the body as shown in picture 3 and 4.
  • Page 24 Airflow on the inside keeps the glass cleaner Extra large glass door enhances the fire side comfort Fan for efficient direct heat circulation Connection for combustion air from the outside GABRIEL KERAMIK AB info@gabriel-keramik.se | www.gabrielkakelugnar.se Tel. +46(0)499-233 00...

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