Table of Contents
Advertisement
Quick Links
Installation Instructions for 92600
ATV Winch
3000 lb. Rated Pull
SPECIFICATIONS
Rated line pull: 3000 lbs. (1360kgs) single line
Motor: Permanent magnetic DC 12V with 1.2 hp. /0.9kw output
Gear: Differential planetary
Gear ratio: 153 : 1
Wire rope: 3/16" x 41' ( 4.8mm x 11m)
Drum size: 1.25" x 2.86" ( 31.75mm 72mm)
Dimensions: L x W x H ( 300mm 105mm 105mm)
N W.: 7.5 kg
G.W.: 11 kg
Line speed and motor current (first layer)
Lbs.
Line pull
Kgs
FPM
Line speed
MPM
Motor current
Amps
Line pull and cable capacity
Layer of cable
Rated line pull per layer
Cable capacity per layer
INTRODUCTION
Congratulations on your purchase of a JEGS winch. Designed and built to strict specifications. With proper use and
maintenance your winch should bring you years of satisfying service.
WARNING - Read, study and follow all instructions before operating this device. Failure to heed these instructions may
result in personal injury and/or property damage.
Your winch can develop tremendous pulling forces and if used unsafely or improperly could result in property damage,
serious injury or death. Ultimately, safe operation of this device rests with you, the operator.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This
notation is also used to alert against unsafe practices.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
0
1000
2000
3000
0
454
907
1360
9.5
6.6
3.6
2.3
2.8
2.0
1.1
0.7
12
60
90
150
1
2
3
Lbs.
3000
2320
1890
Kgs
1360
1052
858
Ft.
4.9
11.5
19.3
M
1.5
3.5
5.9
4
5
1590
1380
720
620
28.5
32
8.7
10
1-800-345-4545 jegs.com
Advertisement
Table of Contents
Summary of Contents for Jegs 92600
- Page 1 Cable capacity per layer INTRODUCTION Congratulations on your purchase of a JEGS winch. Designed and built to strict specifications. With proper use and maintenance your winch should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. Failure to heed these instructions may result in personal injury and/or property damage.
-
Page 2: Winch Assembly And Mounting
ATVs and mounting channels. If you cannot find a kit locally, contact JEGS and we will provide you with the name of a dealer near you. 2. Regardless of the mounting kit you use, ensure that your winch is mounted on a flat surface so that the three major sections (motor, drum and gear housing) are properly aligned. - Page 3 1-800-345-4545 jegs.com...
-
Page 4: Winch Parts List
Elastic Pin 2.5 14 200014 Cap Screw M6 16 200015 Screw M5 10 200016 Screw M8 30 200017 Flat Washer 8 200018 Lock Washer 8 200019 Nut M8 200700 Cable Assembly 200600 Switch Assembly 200800 Pulley Block 200900 Strap 1-800-345-4545 jegs.com... - Page 5 Winch Assembly Drawing 1-800-345-4545 jegs.com...
- Page 6 To install the complete kit, you will need to mount the winch, contactor handlebar mounted mini-rocker switch and remote socket (optional on the 2.5ci winch). Mounting locations may vary depending on make and model of the ATV. Read and understand the following instructions to choose the appropriate mounting locations. 1-800-345-4545 jegs.com...
- Page 7 20ga wire to key controlled electrical wire of the ATV. Using a test light locate a suitable wire from the ATV key switch. The wire should only have power when the key is in the "ON" position. Use a test light to locate a suitable wire. 1-800-345-4545 jegs.com...
-
Page 8: Safety Precautions
Any winch that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that the necessary repairs be made by a manufacturers’ authorized repair facility. 1-800-345-4545 jegs.com... -
Page 9: Rigging Techniques
Fig 3.4 This reduces the load on the winch and the strain on the rope by approximately 50%. WARNING – Never use your winch for overhead hoisting or for lifting people or moving people. 1-800-345-4545 jegs.com... - Page 10 Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x. Secure the hook and hook strap. y. Disconnect the remote control and store in a clean, dry place. z. Clean and inspect connections and mounting hardware for next winching operation. 1-800-345-4545 jegs.com...
-
Page 11: Replacing The Wire Rope
Motor -Winch running time too -Allow winch to cool down overheating long periodically. -Defective or stuck -Tap solenoid to loosen contacts. Motor runs in Solenoid one direction -Repair or replace solenoid. only -Defective Switch Assembly -Replace Switch Assembly 1-800-345-4545 jegs.com...