Backyard CLAREMONT OUTDOOR LOUNGER Owner's Manual & Assembly Instructions

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CLAREMONT OUTDOOR LOUNGER

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Made in China

INS-1906631-A-CLAREMONT OUTDOOR LOUNGER-ENG 10-1-18

MODEL: #1906631

Owner's Manual & Assembly Instructions

For the most up to date assembly manual,

to register your set or to order replacement parts please visit

www.backyarddisovery.com

need to order replacement parts.

Para obtener instrucciones en español, visite www.backyarddiscovery.com

Manufactured by:

Backyard Discovery

3305 Airport Drive

Pittsburg, KS 66762

800-856-4445

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Page 1 Save this assembly manual for future reference in the event that you need to order replacement parts. Para obtener instrucciones en español, visite www.backyarddiscovery.com Made in China INS-1906631-A-CLAREMONT OUTDOOR LOUNGER-ENG 10-1-18...
Page 2: Installation
INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
Page 3 • Make sure to check packing material for small parts that may have fallen out during shipment. • Structures are not intended for public use. Backyard Discovery does not warrant any of its residential structures subjected to commercial use. • This manual contains helpful information concerning assembly preparation, installation procedure and required maintenance.
Page 4: Limited Warranty
Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ﬁ ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
Page 5: Instructions For Proper Maintenance
Owner's Manual Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
Page 6: Important Safety Notice
Important Safety Notice Owner's Manual WARNING • DO NOT climb or walk on the roof for any reason • Requires two or more people to assemble safely • Permanent structures may require a building permit. As the purchaser and or installer of this product you are advised to consult local planning, zoning and building inspection departments for guidance on applicable building codes and/or zoning requirements.
Page 7: Assembly Tips
Assembly Tips Owner’s Manual Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt. To eliminate this, remove the bolt and add washers to eliminate the problem. 1/8”...
Page 8 Assembly Tips Owner’s Manual Sorting Wood When removing the wood from the boxes we recommend arranging them by stamped number before you be- gin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged. Sorting Hardware H100545 H100695...
Page 9: Tools Required For Installation
Tools Required for Installation Owner’s Manual Icons and their uses you will see throughout this manual When you see this icon you will need a socket wrench. You will need to make sure that your The icons below show the size assembly is square before tightening of attachments needed for your bolts.
Page 10 Basic Setup Dimensions & Assembly Notes Owner’s Manual Check carefully for overhead lines and ensure there is at least 6ft (2m) clearance from the roof to any overhead lines. It is critically important that you start with level ground or surface to ensure safety and your product's longevity.
Page 11 Wood Components (Not to Scale) Parts Identi cation B1 - POST - W4L12154 3"x3"x85" (76x76x2160) B2 - POST - W4L12153 3"x3"x85" (76x76x2160) B3 - LARGE ARCH BRACE - W4L12161 D1 - SUPPORT BRACE - W4L12157 3"x3"x35 5/8" (76x76x904) 1 3/8"x5 1/4"x25 3/8" (36x134x646) E1 - GROUND BOARD - W4L12152 1 3/8"x3 3/8"x81 7/8"...
Page 12 Wood Components (Not to Scale) Parts Identi cation W1 - SWING SUPPORT - W4L12155 2"x3 3/8"x70 1/8" (50x86x1780) WP1 - ARCH BEAM- W2A02728 (2)1 7/16"x7 7/16"x108" (36x191x2743)
Page 13 Hardware Parts Identi cation (13) - SCREW PWH 8x3/4 BLK - H100392 (34) - BOLT WH 5/16x3-1/2 BLK - H100503 - SCREW PFH 8X2 BLK - H100391 (19) - SCREW PFH 10x3 1/2 BLK - H100777 - NUT BARREL WH 5/16x5/8 BLK - H100469 - LAG SCREW WH 1/4x1-1/2 BLK - H100403 (54) - NUT BARREL WH 5/16x7/8 BLK - H100192...
Page 14 Hardware Parts Identi cation (56) - WASHER LOCK EXT 8x19 BLK - H100198 - WASHER SAFETY 17x30 - BLK - H100497 (80) - WASHER LOCK EXT 12x19 BLK - H100199 - WASHER FLAT 8x27 BLK - H100478 - WASHER LOCK EXT 8x15 BLK - H100400 (25) - WASHER FLAT 8x19 BLK - H100630 - CONCRETE ANCHOR 1/4"x2"...
Page 15 Accessories (Not to Scale) Owner's Manual (1) - FOLDING LOUNGER FRAME - A4M00990 (1) - LOUNGER CUSHION - A6P00313 - ROPE-CHAIN (1 INCH) - A6P00270 - TUBING SUPPORT - A4M00923 - GROUND STAKE REBAR - A4M00527 - OUTER BED FRAME BRACE - A4M00921 (1) - CENTER SUPPORT - A4M00922 - L BRACKET 2.5x38x50x55 BLK - A4M00615 - SWING SUPPORT BRACE - A4M00929...
Page 16 STEP 1 Assembly B1 - POST - W4L12154 E1 - GROUND BOARD - W4L12152 G2 - TOP RAIL - W4L12159 3"x3"x85" (76x76x2160) 1 3/8"x3 3/8"x81 7/8" (36x86x2080) 1"x5 1/4"x60 1/8" (24x134x1526) H2 - MIDDLE RAIL - W4L12160 B2 - POST - W4L12153 G1 - END RAFTER - W4L12158 1"x3 3/8"x60 1/8"...
Page 17 STEP 2 Assembly WP1 - ARCH BEAM- W2A02728 (2) 1 7/16"x7 7/16"x108" (36x191x2743) STEP 1 ASSEMBLY 3-1/2" SCREW - 777 WASHER LOCK - 198 (4 PLCS) (8 PLCS) NUT BARRE L WH 5/16x1-1/2 BLK WASHER LOCK - 199 3-1/2" BOLT - 503 H100 - (8 PLCS) (8 PLCS)
Page 18 STEP 3 Assembly D1 - SUPPORT BRACE - W4L12157 1 3/8"x5 1/4"x25 3/8" (36x134x646) BOLT (8 PLCS) WASHER LOCK (8 PLCS) WASHER LOCK (12) EXT 8x19 BLK H100 WASHER LOCK (8 PLCS) BARREL WASHER LOCK (8 PLCS) EXT 12x19 BLK NUT BARREL WH H100 5/16x7/8 BLK...
Page 19 STEP 4 Assembly B3 - LARGE ARCH BRACE - W4L12161 3"x3"x35 5/8" (76x76x904) WASHER LOCK WASHER LOCK EXT 12x19 BLK EXT 8x19 BLK H100 H100 WASHER LOCK (4 PLCS) BOLT (4 PLCS) WASHER LOCK (4 PLCS) BARREL (4 PLCS) BARREL (4 PLCS) WASHER LOCK BOLT...
Page 20 STEP 5 Assembly W1 - SWING SUPPORT - W4L12155 - SWING SUPPORT BRACE - A4M00929 2"x3 3/8"x70 1/8" (50x86x1780) LAG SCREW (4 PLCS) LOCK WASHER FLAT (4 PLCS) 8x27 BLK H100 WASHER FLAT (4 PLCS) SWING SUPPORT BRACE (2 PLCS) NUT LOCK 5/16 BLK H100 WASHER SAFETY...
Page 21: Screw Pfh
STEP 6 Assembly H1 - CENTER RAFTER - W4L12156 1"x3 3/8"x70 1/8" (24x86x1780) SCREW PFH (14 PLCS)
Page 22 STEP 7 Assembly - TUBING SUPPORT - A4M00923 - OUTER BED FRAME BRACE - A4M00921 (1) - CENTER SUPPORT - A4M00922 BOLT CARRIAGE 5/16x2 3/4 BLK H100- BOLT CARRIAGE 5/16x1 1/2 BLK H100- WASHER FLAT (13) (13) NUT LOCK 5/16 8x19 BLK BLK H100- H100-...
Page 23: Angle Bracket
STEP 8 Assembly G4 - SMALL BED RAIL - W4L12163 G3 - LARGE BED RAIL - W4L12162 1"x5 1/4"x42 3/8" (24x134x1076) 1"x5 1/4"x73 1/2" (24x134x1866) - ANGLE BRACKET - A4M00920 NUT BARREL WH BOLT WH (32) (32) 5/16x7/8 BLK 5/16x1/2 BLK H100 H100 WASHER LOCK...
Page 24 STEP 9 Assembly...
Page 25: Washer Flat
STEP 10 Assembly WASHER FLAT 8x19 BLK H100 PLACE BOLTS FROM THE PREVIOUS STEP INTO HOLES SHOWN AND THE ADD HARDWARE SHOWN. NUT LOCK 5/16 H100 WASHER FLAT (6 PLCS) NUT LOCK (6 PLCS) FRONT REAR...
Page 26 STEP 11 Assembly BOTTOM - ROPE-CHAIN (1 INCH) - A6P00270 - QUICK LINK BLK - A4M00633 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK QUICK LINK BLK BOTTOM (4 PLCS) ROPE-CHAIN (1 INCH) (4 PLCS)
Page 27 STEP 12 Assembly - GROUND STAKE REBAR - A4M00527 INSTALLATION ON GRASS BOLT WH 5/16x1 1/4 BLK IF INSTALLING ON HARD SURFACE SKIP TO NEXT STEP. H100 NUT BARREL WH 5/16x5/8 BLK H100 WASHER LOCK EXT 12x19 BLK H100 WASHER LOCK (4 PLCS) BOLT (4 PLCS)
Page 28 STEP 13 Assembly - L BRACKET 2.5x38x50x55 BLK - A4M00615 PRE-DRILL HOLES FOR ANCHORS USING A 3/16"CONCRETE BIT. CONCRETE ANCHOR 1/4" x 2" H100 BOLT WH 5/16x1 1/4 BLK H100 NUT BARREL WH 5/16x5/8 BLK H100 WASHER FLAT 8x19 BLK H100 WASHER LOCK EXT 12x19 BLK...
Page 29 STEP 14 Assembly - "A" REVISION TAG - A100314 - BYD ID TAG (SMALL) WITHOUT AGES - A100241 SCREW PWH 8x3/4" H100- "A" REVISION TAG (1 PLCS) BACK SCREW PWH - 392 (2 PLCS) (2 PLCS) BYD ID TAG (SMALL) WITHOUT AGES FRONT (1 PLCS)
Page 30 STEP 15 Assembly -M ETAL ANGLE BRACE - A4M01004 - METAL ANGLE BRACE - A4M01003 3/4" SCREW - 392 (8 PLCS) SCREW PWH 8x3/4 BLK METAL ANGLE BRACE H100- (2 PLCS) 1/2" BOLT - WASHER LOCK (8 PLCS) EXT 8x15 BLK H100- 1-1/2"...
Page 31 Assembly CONFIGURATION OPTIONS BENCH SWING LOUNGER...