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EnergyLogic MacroAir AVD-370 Installation Manual

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Installation
Manual
AVD-370
5901 Crossings Blvd
Antioch, TN 37013
www.energylogic.com
(800) 311-8828

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  • Page 1 Installation Manual AVD-370 5901 Crossings Blvd Antioch, TN 37013 www.energylogic.com (800) 311-8828...

  • Page 2: Table Of Contents

    Mounting Plate Dimensions ....................... 61 Mounting Bracket Dimensions ......................62 Touchpad Remote Dimensions ......................63 Troubleshooting ..........................64 Warranty and Technical Support ....................... 69 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 3: Caution & Safety

    Failure to apply these safety practices could result in death or serious injury. If you do not understand the instructions please call EnergyLogic for guidance (contact information can be found on page 69).
  • Page 4 Key Safety System Components EnergyLogic fans are engineered with key safety features to prevent pieces of the fan from falling in the unlikely event of a catastrophic failure. Used together, these features provide comprehensive protection of people, equipment and property.
  • Page 5 Caution & Safety Mark the Floor to Alert Personnel When mounting a fan in an area where materials may be elevated into its path, EnergyLogic recommends marking or painting the floor with a large crosshatched circle to alert personnel of the overhead location of fans.

  • Page 6: Fusing Chart

    AND COMPLY WITH UL 507. Use the table below to select the correct fast acting fuse size for your application. The optional fuse disconnect switch provided by EnergyLogic uses class CC fast acting fuses. Fuses must be purchased separately. Max Amp Draw / Recommended Fuse...

  • Page 7: Fan Placement & Clearance

    (refer to NFPA 13). Please call EnergyLogic for guidance (contact information can be found on page 69). However, it is your sole responsibility to see that the installation is completed to code and that it is correct.
  • Page 8 HVAC Diffuser with airflow ABOVE fan space from diffuser at least 2 x diameter away from intake/discharge © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 9 In addition / EnergyLogic strongly recommends that the fan airfoils must be a minimum of 10 feet (3.05 meters) above the fl oor. Contact EnergyLogic for assistance with fan placement and drop length selection (contact information can be found on page 69).

  • Page 10: Fan Dimensions

    REPRODUCTION IN PART OR AS A WHOLE FINISH WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS PROHIBITED. DO NOT SCALE DRAWING © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 11: Components (Rapid Mount Commercial)

    Commercial. Read the entire manual before beginning the installation of the fan. Additional parts may be required, including, but not limited to, guy wire attachment hardware, extra cable, Unistrut, and bolts for Glulam mounting. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...

  • Page 12: Components (Fixed Angle Mount)

    Angle Mount. Read the entire manual before beginning the installation of the fan. Additional parts may be required, including, but not limited to, guy wire attachment hardware, extra cable, Unistrut, and bolts for Glulam mounting. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...

  • Page 13: Fan Components & Tools

    For I-Beam & Glulam Brackets For Fixed Angle Mount: -Cordless Drill For Glulam Mounting Only -1/2” Wrench -3/4’’ Wrench -3/4’’ Socket -7/32” Allen Wrench (Provided) © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 14: Mounts

    If you purchased the Noise/Vibration Dampening Pad (optional): Place Noise Dampening Pad between mount and mounting surface for all mounts and mounting styles. Noise Dampening Pad © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 15: Rapid Mount Commercial Motor & Extension Tube

    Feed cables through tube 3/8" Washer (4) 3/8" Washer (4) 3/8"-16 x 2 3/4" Hex Head Bolts (2) Be careful of wires © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 16 [41 N-m] Line-up pin and Line-up pin and groove to ensure groove to ensure no rotational no rotational movement movement Remove Breakouts © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 17 Be careful of wires [41 N-m] The set screws in the mount will be tightened once the mount is securely fastened to the building. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...

  • Page 18: Rapid Mount Commercial Bolt Kits

    I-Beam mounting Head Cap Screw (4) starts on page 25 1/4"-28 Flanged Distorted Thread Locknut (4) Unistrut mounting starts on page 29 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 19: Rapid Mount Commercial Glulam (Direct Mounting)

    1/4” Drill a pilot hole before installing screws © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 20 Avoid sharp edges. Run safety cable Run safety cable though hole through hole Tighten both nuts Level Mount © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 21 After tightening, move the extension tube back and forth, then tighten the set screws again Complete safety cable installation and turn to page 50 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 22: Rapid Mount Commercial Glulam (With Glulam Brackets)

    1/2" bolt clearance Holes can be oversized for leveling the mount © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 23 1.2.2 Rapid Mount Commercial Glulam (with Glulam Brackets) 3/4” 75 ft-lbs 75 ft lbs [102 N-m] 3/4” 75 ft-lbs 75 ft-lbs [102 N-m] © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 24 Avoid sharp edges. Run safety cable through hole Tighten both nuts Level Mount © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 25 After tightening, move the extension tube back and forth, then tighten the set screws again Complete safety cable installation and turn to page 50 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 26: Rapid Mount Commercial I-Beam (Steel Truss Mounting)

    Use this method for steel trusses and I-beams over 3” in width. 5/32” 10 ft-lbs 10 ft-lbs [14 N-m] 5/16” Hand tight Hand Tighten © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 27 1.2.3 Rapid Mount Commercial I-Beam Hand Tighten © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 28 Avoid sharp edges. Center the Mount 75 ft-lbs 75 ft-lbs [102 N-m] 3/4” Run safety cable around I-Beam © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 29 After tightening, move the extension tube back and forth, then tighten the set screws again Complete safety cable installation and turn to page 50 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 30: Rapid Mount Commercial Unistrut

    Mounting to trusses under three (3) inches in width requires two or more trusses to be linked with Unistrut. 5/32” 10 ft-lbs 10 ft-lbs [14 N-m] 5/16” © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 31 Loctite 243 Loctite 243 recomended recommended Minimum 1-5/8” Unistrut Unpierced Channels (P1000 or P1001B) 3/4” 50 ft-lbs 50 ft-lbs [68 N-m] © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 32 After tightening, move the extension tube back and forth, then tighten the set screws again Complete safety cable installation and turn to page 50 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 33: Fixed Angle Mount Motor & Extension Tube

    Head Bolts (2) Socket Head Cap Screw (4) Socket Head Cap Screw (4) Feed cables through tube Feed cables through tube © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 34 The bolts attaching the Fixed Angle Mount brackets to the extension tube (bottom left picture) will be torqued after securing the mount to the building (later on in this manual). © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...
  • Page 35 The only point where the power cable should be near the comm wire is when they are in the mount and extension tube. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 36: Fixed Angle Mount Bolt Kits

    Flange Hex Head bolt (4) 3/8"-16 x 1 1/4"Countersunk 3/8"-16 x 1 1/4"Countersunk Socket Head Cap Screw (4) Socket Head Cap Screw (4) © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 37: Fixed Angle Mount Glulam

    1/2" bolt clearance Holes can be oversized for leveling the mount 75 ft-lbs 75 ft lbs [102 N-m] © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 38 Avoid sharp edges. 3/4” 75 ft-lbs [102 N-m] Run safety cable through hole © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 39 2.2.1 Fixed Angle Mount Glulam Tighten both nuts Level mount 9/16” Complete safety cable installation and turn to page 46 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 40: Fixed Angle Mount I-Beam (Steel Truss Mounting)

    2.2.2 Fixed Angle Mount I-Beam Use this method for steel trusses and I-beams over 3” in width. Hand tight Hand Tighten © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 41 2.2.2 Fixed Angle Mount I-Beam Hand Tighten Center the mount Center the Mount 75 ft-lbs 75 ft-lbs [102 N-m] 3/4” © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 42 Avoid sharp edges. Run safety Run safety cable around cable around I-Beam I-Beam Level mount Tighten both nuts © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 43 2.2.2 Fixed Angle Mount I-Beam 9/16” Complete safety cable installation and turn to page 46 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 44: Fixed Angle Mount Unistrut

    NOTE: Mounting to C- and Z-purlins requires Unistrut span mounting. Mounting to trusses under three (3) inches in width requires two or more trusses to be linked with Unistrut. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...
  • Page 45 Loctite 243 Loctite 243 recomended recommended Minimum 1-5/8” Unistrut Unpierced Channels (P1000 3/4” or P1001B) 50 ft-lbs 50 ft-lbs [68 N-m] © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 46 1.2.2 and 1.2.3. Avoid sharp edges. If you are unsure how to secure the safety cable properly, contact a structural engineer. 9/16” © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 47: Guy Wire Installation (Fixed Angle Mount Only)

    Wire Rope (4) 19ft (A), 23ft (B), or 33ft (C) 1/4" Quicklink (4) Wire Rope Clamp (8) Turn Buckle (4) 45° © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 48 I-Bolts can be used when mounting to wood Glulams. Do not wrap guy wires around the building structure. Avoid sharp edges. Tighten both nuts © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...
  • Page 49 NOTE: Do not use tools to tighten the turnbuckles; only use tools to tighten the jam nuts. The guy wires MUST be taut so that there is no movement in the motor or extension tube. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...
  • Page 50 DO NOT excessively stretch the cord. Complete guy wire installation and turn to page 50 © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 51: Airfoil Installation

    TURNING THE POWER BACK ON! WARNING: DO NOT RUN FANS WITHOUT AIRFOILS. THE FANS ARE NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 52 5/16” or 8mm Socket 41 in-lbs [4.6 N-m] Repeat the steps above until all six blades and retaining links are in place. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 53 3. Airfoil Installation © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 54: Disconnect Switch

    NOTE: Ensure that there is no power when installing this component. Means for disconnection with contact separation at least 3mm. The fuse disconnect switch is an optional component offered by EnergyLogic. Reference page 5 for fuse size based upon the incoming page 5 for fuse size based upon the incoming power and fan diameter.

  • Page 55: Emergency Disconnect Schematic

    Not to Scale WEIGHT: SHEET 1 OF 1 PROHIBITED. DO NOT SCALE DRAWING → Fan remote enclosure Remote Harness found inside fan remote enclosure © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 56: Touchpad Remote Mounting

    5.1 Touchpad Remote Mounting Place anchors into wall Remove plastic punchouts Flush Mounting is also available with a standard electrical box (not provided). © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 57 Note: 100 feet of shielded CAT5e cable is provided standard. Up to 400 feet of cable can be ordered and 400 feet is the maximum distance allowed. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...
  • Page 58 5.1 Touchpad Remote Mounting The provided shielded stranded CAT5e cable from the fan is plugged into the top of the enclosure. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 59: Touchpad Remote Navigation

    D - Speed Box: Real-time indication of fan speed E - Navigation: Navigate to the next screen F - Settings: Displays settings and information about the fan © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...

  • Page 60: Touchpad Remote Operations

    866-668-3247. 6.2.3: To view your fan’s operating hours, navigate from the home screen to the far right screen. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...

  • Page 61: Maintenance Information

    As such, it’s vital for fan owners to ensure that it is intact and properly secured. Reverse Operation: The beauty of EnergyLogic HVLS fans is that they are built to run in forward and reverse mode. However, changing the direction of your fan can put initial stress on the fan if it has not been properly checked.

  • Page 62: Mounting Plate Dimensions

    Mounting Plate Dimensions Rapid Mount Commercial Fixed Angle Mount & Top Plate for the Rapid Mount Commercial © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 63: Mounting Bracket Dimensions

    Mounting Bracket Dimensions I-Beam Bracket Glulam Bracket © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 64: Touchpad Remote Dimensions

    Touchpad Remote Dimensions Remote Enclosure Remote LCD Display © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...

  • Page 65: Troubleshooting

    3. Ask if power has gone out recently or fan if it is exceeded if there have been storms in the area 4. Confirm that motor wiring is correct © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...
  • Page 66 50C below the warning value. 5. Start the fan earlier in the day before the ambient temperature rises © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 67 5. Confirm that repeaters are properly installed on the network 6. Double check network splices 7. Plug touchpad directly into board © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 68 EEPROM Read Fan Will Not Turn incoming power off for two 1027 Write Error Start minutes, turn back on © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com Rev. Date 062718...
  • Page 69 8. Test for 5VDC on blue pair if screen lights up, test for 24VDC if screen does not light up For all other fault codes, please call Technical Support at (800) 351-0643. © 2018 EnergyLogic, LLC Toll Free: 800 311 8828 Fax: 615 471 5202 w w w.energylogic.com...

  • Page 70: Warranty And Technical Support

    50,000 hours, but it just does not cover your cost to ship the fan to EnergyLogic, or removal or re-installation of the fan. What is NOT covered under this warranty?
  • Page 71 5901 Crossings Blvd., Antioch, TN 37013 Energylogic.com This document contains privileged and confidential information. Energylogic LLC submits this document with the understanding that it will be held in strict confidence. No part of the document may be circulated, quoted, or reproduced for distribution without the express written permission of Energylogic, LLC.

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