Edwards HAT1000 Safety & Instruction Manual

10 ton tube, pipe bender

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EDWARDS

Safety Instructions Manual

Original Instructions - HAT1000-2

07-2018

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Summary of Contents for Edwards HAT1000

Page 1 EDWARDS Safety Instructions Manual Original Instructions - HAT1000-2 07-2018...
Page 2: Safety Manual
Notice Panel All rights reserved. Reproduction of this manual in any form, in whole or in part, is not permitted without the written consent of Edwards Manu- facturing Company. Keep all manuals close to the machine to allow for easy reference when necessary.
Page 3: Signal Word Definition
Signal Word Definition WARNING: This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc- tive harm. For more information go to http://www.p65warnings. Indicates a hazardous situation that, if not avoided, ca.gov.
Page 4 10 Ton Tube/Pipe Bender • Signal Word Panel...
Page 5 10 Ton Tube/Pipe Bender • Signal Word Panel Read, understand, and follow all labels shown on the Hydraulic accessory Shear/Crush Hazard machine and described in the: controls powered Moving parts can cut • Safety Instructions Manual and crush. • Installation Manual Ironworker/ •...
Page 6 Warning Panel Caution Panel Shear/Crush Hazard Tilting Operation Moving parts can cut and crush. Keep The head-frame of your Edwards 10 Ton hands clear while operating. Lockout Tube/Pipe Bender is mounted with a yoke power before servicing. Immediately and pin to a sleeve and stop mechanism in replace guards after adjustment, repair or the bender stand.
Page 7 Notice Panel Bender Operation Edwards 10 Ton Tube / Pipe Bender machin- ery is capable of many functions. This manual outlines the basic functions associ- ated with typical bender operations and is neither intended to create a comprehensive list of, nor describe every operation possible with a bender tool.
Page 8 EDWARDS 1107 Sykes St., Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.com...
Page 9 EDWARDS Installation Manual Original Instructions - HAT1000-1 07-2018...
Page 10 Powering with an Edwards Porta Power All rights reserved. Reproduction of this manual in any form, in whole or in part, is not permitted without the written consent of Edwards Manu- facturing Company. Keep all manuals close to the machine to allow for easy reference when necessary.
Page 11 Signal Word Definition WARNING: This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc- tive harm. For more information go to http://www.p65warnings. Indicates a hazardous situation that, if not avoided, ca.gov.
Page 12 ALL EDWARDS HYDRAULIC ACCESSORY TOOLS ARE POW- ERED BY AN EDWARDS IRONWORKER OR EDWARDS PORTA- POWER, PORTABLE HYDRAULIC POWER-PLANT. Edwards Hydraulic Accessory Tools are fully assembled and are shipped either by palletized custom wooden crate or by shrink–wrapped wooden REFER TO SAFETY, INSTALLATION, OPERATIONS AND MAIN- pallet for ease of transport and receiving.
Page 13 Edwards Hydraulic Accessories. The Bender is powered by either an Edwards Ironworker with the fac- Follow electrical connection installation instructions as set forth within tory installed Hydraulic Accessory Control Package or an Edwards Porta- these sections of the Installation Manual: Power, 5hp, 3000psi, portable power unit.
Page 14 EDWARDS 1107 Sykes St., Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.com...
Page 15 EDWARDS Operations Manual Serial Number: Original Instructions - HAT1000-3 07-2018...
Page 16 Operator and Supervisor Information Signal Word Defi nition Signal Word Panel Operational Precautions Machine Operations 4 Hydraulic Power Sources Powering with an Edwards Ironworker Powering with an Edwards Porta-Power 6 Operations Diagram 7 Component/Base Operations Tilting Head-Frame Operation Base Operation...
Page 17: Contact Your Dealer
Machine Identification Contact your dealer: Your Edwards 10 Ton Tube/Pipe Bender has been serialized for quality control, product traceability and warranty enforcement. Please refer to the aluminum identiﬁ cation tag with engraved serial number, electrical and power speciﬁ cations when ordering parts or ﬁ ling a warranty claim.
Page 18: Operator And Supervisor Information
All rights reserved. Reproduction of this manual in any form, in whole or could result in mild or moderate injury. in part, is not permitted without the written consent of Edwards Manu- facturing Company. Keep all manuals close to the machine to allow for easy reference when necessary.
Page 19: Operational Precautions
Machine Operations always wear personal protective equipment when servicing / maintaining the Ironworker. Edwards Benders are designed to bend solid round, Schedule 40 Do Not Operate With Guard Removed pipe, tube, square tube, and d.o.m. tube. Physical barriers and guards have been designed and installed...
Page 20 Turn the 3-position switch on the front of the machine case to the Ac- The Bender is powered by either an Edwards Ironworker with the fac- cessory position. This operation disables the Ironworker and switches tory installed Hydraulic Accessory Control Package or an Edwards Porta- control to the accessory hand control.
Page 21 Operations Manual. Your Edwards Porta-Power 5hp / 3000psi / Portable Power Unit will power all your Edwards Hydraulic Accessories. Depress the red e-stop button on the hand control to kill power at the Porta Power.
Page 22 10 Ton Tube/Pipe Bender Operations Diagram Protractor Auto-Stop Control 0°/90° Stop Adjustment 10 Ton Hydraulic Tooling Tray Cylinder Bender Base Die Storage Hydraulic Hoses/ Autostop Cable...
Page 23 Tilting Head-Frame Operation Base Operation The head-frame of your Edwards 10 Ton Tube/Pipe Bender is mounted The heavy duty, ½” formed steel plate design is balanced like a tripod with a yoke and pin to a sleeve and stop mechanism in the bender stand.
Page 24 Die Set Diagram Wiper Mounting Block Adjustment Set Screw Wiper Blades(2) Wiper Mounting Drive Holes Bolts (2) Saddle Pin Saddle Strap Forming Die Saddle Bolt Degree Pointer Fine Adjustment Bolt Acorn Nut...
Page 25 Wiper Assembly to the Forming Die is required use the Ad- justment Set-Screw to center the Wiper to the forming die. Secure the Your Edwards 10 Ton Bender will bend solid round, schedule 40 pipe, alignment with the jamb-nut provided. Failure to properly align wiper tube and d.o.m.
Page 26 Head Frame Diagram 1 1/4” Hardened Pins (2) Yoke Assembly 7/8” Short 7/8” Long Inner Head Outer Head 10 Ton Cylinder Hardened Pin Hardened Pin Frames (2) Frames (2)
Page 27 Protractor/Auto-Stop Control Protractor The protractor wheel will aid you in bending your product to the desired angle. If adjustment of your protractor is required, simply loosen the protractor mounting screws and rotate the dial to align with the 0-de- gree position. Re-secure the mounting screws to continue operation. Auto-Stop Control The Auto-Stop Control is a bending aid that, once your bend is set up to your satisfaction, can be adjusted to reproduce that bend in successive...
Page 28: Loading Material
Bending If the desired bend angle is beyond the reach of the initial drive hole, push the IN button to relieve pressure between the forming die, drive pin and head-frame. Once pressure is relieved in the assembly, you will be Loading Material able to remove the drive pin from the assembly, fully retract the cylinder and set the drive pin in the next adjacent drive hole.
Page 29: Troubleshooting
Troubleshooting Quality parts are dependent upon conscientious bender setup, bender operation and bender maintenance. Physically review your bender prior to any operation. Confi rm all static components are tight in the assembly. Confi rm all moving components are free of obstruction. Confi rm all bender tooling, forming die and wiper assemblies are seated within the assembly. Problem Solution Bender Inoperable...
Page 30 EDWARDS 1107 Sykes St., Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.com...
Page 31 EDWARDS Maintenance Manual Original Instructions - HAT1000-4 07-2018...
Page 32 General Maintenance -Weekly All rights reserved. Reproduction of this manual in any form, in whole or in part, is not permitted without the written consent of Edwards Manu- facturing Company. Understand the contents of each manual thoroughly. Keep all manuals close to the machine to allow for easy reference when necessary.
Page 33: Maintenance Precautions
Signal Word Definition Shear / Crush Hazard Moving parts can cut and crush. Keep hands clear when servicing and maintaining the Ironworker. Indicates a hazardous situation that, if not avoided, Hydraulic Fluid Hazard will result in death or serious injury. Hydraulic hoses are under pressure.
Page 34: Maintenance Schedule
Check bolted connections and secure as necessary. nel. Perform inspections and maintenance of the electrical, hydraulic, and mechanical systems of the Edwards 10 Ton Tube/ Check bearing surface quality. Pipe Bender and its connection to the Ironworker or Porta-...