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diamond mowers ALL AMERICAN DISC Operator's Manual

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3-POINT HITCH
ALL AMERICAN DISC
OPERATOR'S MANUAL
DIAMONDMOWERS.COM

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Summary of Contents for diamond mowers ALL AMERICAN DISC

  • Page 1 3-POINT HITCH ALL AMERICAN DISC OPERATOR’S MANUAL DIAMONDMOWERS.COM...
  • Page 2 Diamond Mowers will not be liable for an owner or operator’s loss, damage, or injury due to the misuse of the equipment, failure to understand the inherent risks, or inability to properly operate the equipment.
  • Page 3 WELCOME! Thank you for choosing Diamond Mowers, and welcome to your All American Disc. Before you begin operating, we encourage you to look through this manual to review the proper maintenance and operating techniques that will keep you, and your equipment, safe — while ensuring you the most productive road grader in the market.
  • Page 4 – so you can get back to work, fast. TRANSFERRED OWNERSHIP If you have acquired this All American Disc from a previous owner, we encourage you to register your equipment online. By registering your Diamond Mowers unit, you’ll stay informed on product advancements, offers and service alerts.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS INTENDED USE TAKE A LOOK AROUND GETTING STARTED OPERATING THE ALL AMERICAN DISC MAINTENANCE TROUBLESHOOTING PARTS BOOK INDEX...

  • Page 6: Intended Use

    Any damage that may occur as a result of misuse will void warranty as stated in Diamond Mowers’ warranty policy. Do not operate this unit without first reading the safety precautions Do not operate this unit without first reading the safety precautions and operating instructions in this manual.

  • Page 7: Take A Look Around

    TAKE A LOOK AROUND DISC HOUSING HITCH FRAME The disc housing contains (14) 22” The unit includes an easy to mount (559mm) hardened steel convex hitch frame, compatible with all discs, for long life with category II 3-Point hitches. superior performance. PITCH CYLINDER SWING CYLINDER (OPTIONAL) Standard equipment is a hydraulic...

  • Page 8: Getting Started

    • Raise the stand and secure it in place with its pin and lynch pin. ◦ NOTE: lower the stand when removing the All American Disc from the tractor. • Connect the hydraulic hoses (10) the tractor’s auxiliary remotes. •...
  • Page 9 MOUNTING THE SWING CYLINDER (15) (16) (13) The swing cylinder is OPTIONAL, and may not be present. Reference the parts pages in this manual for additional clarification. • Unbolt the disc housing from the (13) (14) hitch frame (14) • (17) Mount the swivel assembly (15)

  • Page 10: Operating The All American Disc

    Only trained individuals who have read and understood this manual should operate this unit. If any portion of this manual is not understood, contact: Diamond Mowers’ Service/Warranty at 888.960.0364 or 605.977.3300. SAFETY TIPS Be sure to read all warnings carefully. They are included for your safety, and for the safety of others working with you.
  • Page 11 Failure to place the head in its stowed position could result in structural damage. Contact with the cutting discs while the All American Disc is in operation can result in serious injury or death.
  • Page 12 OPERATING THE ALL AMERICAN DISC DISCING Use to reclaim road shoulder material. • Start the tractor and raise the engine RPM’s to operating speed. • Extend the optional swing cylinder (if present) until the disc housing at full extension •...
  • Page 13 • Begin discing the road shoulder at a steady pace (10MPH/16KMH) maximum for gravel roads, less for hard surfaced roads. ◦ Keeping the speed even and constant will allow the cutting discs to feather the material evenly. It is recommended to allow the material to dry for a minimum of two to three days, longer if there is precipitation, before discing.

  • Page 14: Maintenance

    MAINTENANCE Regular maintenance will make certain your unit stays productive and retains a long operating life. The following chart represents the minimum intervals recommended for inspection and maintenance. MAINTENANCE INTERVALS PROCEDURE 10 HOURS/DAILY BEARINGS Inspect/Grease HITCH FRAME Inspect SWING CYLINDER (OPTIONAL) Grease SWIVEL Grease...
  • Page 15 HITCH FRAME • Inspect the hitch frame every 10 hours or daily before using the implement. Check the following: ◦ Quick disconnect pins and their lynch pins. ◦ Pitch cylinder , hardware, and connections are in good repair. ◦ Hitch frame is in good repair.
  • Page 16 MAINTENANCE (This Page Is Intentionally Left Blank)

  • Page 17: Troubleshooting

    TROUBLESHOOTING PROBLEM POTENTIAL CAUSE SOLUTION Hydraulic cylinder Connect the hydraulic cylinder lift lift lines are not lines as instructed in this connected operator’s manual. Hydraulic cylinder or Tighten hose connections. hose leaks Repair leaky cylinders and hoses. Disc Will Not Lift Hydraulic cylinder Repair or replace faulty cylinder.
  • Page 18 TROUBLESHOOTING (This Page Is Intentionally Left Blank)

  • Page 19: Parts Book

    PARTS BOOK...
  • Page 20 PARTS BOOK HITCH FRAME, CATEGORY II 3-POINT All American Disc REF# PARTS DESCRIPTION PART # REF# PARTS DESCRIPTION PART # 3-POINT FRAME 1014 1/2 MALE QUICK COUPLER 21-2119 3-POINT STAND 1020 HOSE 1/2 X 36 (1/2MP X 1/2MP) 21-2702 CENTER LINK BRACKET...
  • Page 21 DISC HOUSING, GANG DISC ASSEMBLY All American Disc REF# PARTS DESCRIPTION PART # REF# PARTS DESCRIPTION PART # MAIN FRAME 1002 22" HEAVY DUTY DISK 1150H 5/8 LOCK WASHER GR 5 11-0004 PILLOW BLOCK 1175 5/8 SAE FLAT WASHER GR 8...
  • Page 22 PARTS BOOK DECAL IDENTIFICATION All American Disc...
  • Page 23 SWING CYLINDER (OPTIONAL), CATEGORY II 3-POINT All American Disc REF # PARTS DESCRIPTION PART # REF # PARTS DESCRIPTION PART # INNER SWIVEL BRACKET 1016 3 X 18 WELDED CYLINDER 14-0002 SWIVEL PIN 1539 SWIVEL BRACKET T-FRAME END 1039 MAIN FRAME CYLINDER BRKT...
  • Page 24 PARTS BOOK CYLINDER ASSEMBLY 14-0001 All American Disc (Pitch Cylinder) REF# PARTS DESCRIPTION PART # PISTON ROD 14-1130 CLEVIS ASSEMBLY 14-1160 BUTT & TUBE ASSEMBLY 14-1140 GLAND 14-1155 PISTON 14-1150 LOCKNUT 14-1120 SEAL KIT 33-0038...
  • Page 25 CYLINDER ASSEMBLY 14-0002 All American Disc (Swing Cylinder Option) REF# PARTS DESCRIPTION PART # 1/4-20 UNC-3/8 SETSCREW 11-2014 LOCKNUT 14-1120 PISTON ROD 14-1132 BUTT & TUBE ASSEMBLY 14-1142 PISTON 14-1150 GLAND 14-1155 CLEVIS ASSEMBLY 14-1160 SEAL KIT 33-0038...
  • Page 26 PARTS BOOK (This Page Is Intentionally Left Blank)

  • Page 27: Index

    INDEX Owner Registration 4 Bearings 14 Parts Book 19 Cylinder Assembly 14-0001 24 Copyright Information 2 Cylinder Assembly 14-0002 25 Cylinder Decal Identification 22 Pitch 15 Disc Housing, Disc Assembly 21 Swing (Optional) 15 Hitch Frame, Cat II 3pt 20 Swing Cylinder, Cat II 3pt 23 Pitch Cylinder 7 Planer Knives 7...
  • Page 28 DIAMONDMOWERS.COM DIAMONDMOWERS.COM 15-1096 AAD-MANUAL...