Amphenol Telect nrgSMART nrgBDFB-XLW Installation Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

nrgBDFB-XLW

Installation Guide

Table of Contents

Need help?

Do you have a question about the nrgSMART nrgBDFB-XLW and is the answer not in the manual?

Questions and answers

Summary of Contents for Amphenol Telect nrgSMART nrgBDFB-XLW

Page 1 nrgBDFB-XLW Installation Guide...
Page 2 22425 East Appleway Ave. # 11 Liberty Lake, WA 99019 Amphenol Telect assumes no liability from the application or use of these products. Neither does Amphenol Telect convey any license under its patent rights nor the patent rights of others. This document and the products described herein are subject to change without notice.
Page 3: Table Of Contents
Section Four: Related nrgBDFB-XLW Products ....................33 4.1 Related Products ..........................33 4.2 Circuit Breakers and Fuses ........................ 34 4.3 Compression Lugs ..........................35 4.4 Maintenance ............................36 4.5 Service ..............................36 Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 4 Fig. 3-16: Bridging options with a bridge feed ....................28 Fig. 3-17: nrgSMART controller ......................... 29 Fig. 3-18: Configuration diagram ........................30 Fig. 3-19: LAN connection ..........................32 Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 5: Section One: Overview
1.2 BDFB-XLW Overview The Amphenol Telect nrgBDFB-XLW 1000A Battery Distribution Fuse Bay includes up to eight panels per bay with each panel supporting a single feed with a maximum input rating of 1000A. Each panel contains 20 circuit positions for either bullet-style breakers or TFD fuse holders and features -48V operating voltage to fit in legacy and next-generation network applications with advanced circuit-level monitoring.
Page 6: Terminology
Outside plant Personal computer Return material authorization Return SNMP Simple network management protocol Telecom fuse disconnect Technical Inspection Association Underwriters Laboratories Voltage Voltage alternating current Voltage direct current Watt Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 7: Specification
• Voltage measurement may be slightly different than at input terminal blocks due to the voltage drop within the panel. • Sensors are factory calibrated and do not require user adjustment. Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18...
Page 8 Shipping: 855 lbs. Environmental Operating temperature -5° to 40°C At 30°C, 1,000A per panel (eight panels total) At 40°C, 800A per panel (eight panels total) Humidity 0 to 90%, non-condensing Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 9: Controller Specifications
P (Pass-through – BT) M (Monitoring – nrgBT) U (Unpopulated – no module) Internal panel bridging Optional NOTE: If selected, bridging applies to both battery and return inputs Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 10: Section Two: Installation
Inspect equipment after unpacking and compare it to the packaging list. Amphenol Telect is not liable for shipping damage. Immediately report any shipping damage, defects or missing parts to Amphenol Telect. Keep all documentation that comes with your shipment.
Page 11: Important Installation Guidelines
ALERT! Field modification of this product is not recommended and will void warranty. Due to high current used in this product, field modifications can result in hazardous conditions. Please contact Amphenol Telect technical support prior to any field modifications. Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18...
Page 12: Top Or Bottom Feeds
(DR-ANCRF) or the concrete floor seismic anchor kit (DR-ANCS) can be used. Fig. 2-1: nrgBDFB-XL top and bottom feeds Anchor Kit Top Feed Bottom Feed DR-ANCS DR-ANCRF Required Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 13: Recommended Feed Cable Routing (750 Kcmil Cables Shown)
2.2.1 Recommended Feed Cable Routing (750 kcmil cables shown) BATT BATT Fig. 2-2: Feed cable routing Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 14: Number Of Panels
Example of panels A, Example of panels A, – bottom feed and B – bottom feed B, C – bottom feed B, C, D – bottom feed Fig. 2-3: Bottom feeds Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 15: Top Feed
Example of B, C, Example of A, B, C, D – top feed and D – top feed D – top feed D – top feed Fig. 2-4: Top feeds Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 16: Panel Bus Bar Options
The nrgBDFB-XLW bus bridge (nrgBDP-IR) contains bridge bus bars for inputs and returns. Each bus bar supports up to 1920A. Example of ABC bridging Example of AB bridging Example of BC bridging Fig. 2-5: Bridging examples Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 17: Fig. 2-6: Bridging Examples
The nrgBDFB-XLW bus bridge (nrgBDP-IR) contains bridge bus bars for inputs and returns. Each bus bar supports up to 1920A. Example of C bridging Example of AC bridging Example of A bridging Fig. 2-6: Bridging examples Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 18: Section Three: Frame Installation
ALERT! The nrgBDFB-XLW frame weighs approximately 650 lbs. (294 kg) when fully loaded including breakers (160 circuits). Use the appropriate lifting equipment. 3.2 Concrete Floor (DR-ANCS Anchor Kit) Bolt Each Amphenol Telect anchoring kit (sold separately) contains concrete anchors, threaded Lock washer studs and fastening hardware to anchor and secure...
Page 19: Concrete Floor Mounting
ALERT! If you drill past a reinforcing bar, you MUST use an isolation pad to isolate the nrgBDFB-XLW frame from the rebar ground. Amphenol Telect recommends the use of isolation pads on all nrgBDFB- XLW frame installations to protect against inadvertent rebar grounds.
Page 20: Raised Floor (Dr-Ancrf Anchor Kit)
ALERT! If you drill past a reinforcing bar, you MUST use an isolation pad to isolate the nrgBDFB-XLW frame from the rebar ground. Amphenol Telect recommends the use of isolation pads on all nrgBDFB- XLW frame installations to protect against inadvertent rebar grounds.
Page 21: Grounding
When using external returns, panels must be daisy-chained using an 18-ga. Wire with ring terminals. Torque nuts to 36 in-lb. Do not over torque nuts. Fig. 3-4: Grounding and daisy chain locations Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 22: Installation Steps
3. Using four washers, four lock washers and four -16 x 1.00" bolts, attach the nrgBDFB-RTNX return extension to the correct position shown below. Fig. 3-6: Attaching the nrgBDFB-RTNX Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 23: Fig. 3-7: Nrgbdfb-Rtnx Installed
4. Torque 1.00" bolts to 20 ft/lbs. 5. Repeat steps 1-4 to install the second nrgBDFB-RTNX return extension bus on the opposite side of the frame. Fig. 3-7: nrgBDFB-RTNX installed Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 24: Installing The Nrgbt Sensors
1. Insert and lock the nrgBT-HEX wrench into the sensor Bullet Terminal port and turn counter-clockwise to extract the sensor. Fig. 3-9: Inserting and extracting the nrgBT sensor Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 25: Nrgbdp Power Connections
Fig. 3-10: Output GMT fuse 4-amp nrgNET output fuse nrgNET output to external nrgSMART panels nrgNET connection for internal nrgBDP panels Fig. 3-11: Rear view of BDP panel Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 26: Fig. 3-12: Connecting Nrgbdp Panels
Dry contact alarm terminals Fig. 3-12: Connecting nrgBDP panels Removable alarm card Fig. 3-13: nrgSMART alarm card Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 27: Fig. 3-14: Equipment Output Connections
Equipment returns Equipment outputs Fig. 3-14: Equipment output connections Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 28: Nrgbdp Bridging Options
The nrgBDP panels can be bridged from one panel’s return and feed to the other panels. 3.8.1 Without Bridge Feed Input Output Fig. 3-15: Bridging options without a bridge feed 3.8.2 With Bridge Feed Fig. 3-16: Bridging options with a bridge feed Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 29: Built-In Controller
3.9 Built-in Controller LAN connection Reset MicroSD storage nrgNET out #1 nrgNET out #2 Fig. 3-17: nrgSMART controller Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 30: Example Of Connections To Lan Port And Daisy Chain Configurations
3.10 Example of Connections to LAN Port and Daisy Chain Configurations Fig. 3-18: Configuration diagram Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 31: Nrgcontrol Nrgnet Connectivity
3.11 nrgCONTROL nrgNET Connectivity nrgNET is the Amphenol Telect proprietary communication link between nrgSMART panels and the nrgCONTROL controller. The connection is a single wire with four conductors to provide power and data communication. 3.11.1 nrgCONTROL Connectivity The controller can be operated in the following modes: 1.
Page 33: Section Four: Related Nrgbdfb-Xlw Products
Internal bridging bus bars nrgBDFB-RTNX KIT: BUS BAR, EXTENDED RETURN, EXTENDED Return feed extension bus FEED, BDFB-XL nrgBDFB-XLW ordering configuration information can be found in the nrgBDFB-XLW ordering guide. Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 34: Circuit Breakers And Fuses
130481 130478 130483 130482 130485 130484 130487 130486 130489 130488 TLS Fuse Part Number Amperage TLS Fuse Part Number Amperage 140640 140643 110A 140641 140644 125A 140642 110A Amphenol Telect BDFB-XLW All rights reserved. 149379-1 A0 07.09.18 1-509-926-6000 — www.telect.com...
Page 35: Compression Lugs
4.3 Compression Lugs -16 studs on 1" centers Amphenol Telect Burndy Panduit T&B − − YAIC2TC38 LCD1-38D-E 256-30695-1236 116108 YA252TC38 LCD1/0-38D-X 54209 − 116109 YA262TC38 LCD2/0-38D-X 54210 − − 116110 LCD3/0-38D-X 54211 − − YA282TC38 LCD4/0-38D-X 54212 − − 400MCM...
Page 36: Maintenance
4.6.2 Out-of-Warranty Service Contact an Amphenol Telect Customer Service Representative as detailed above. Amphenol Telect will provide a Purchase Order form along with a Return Material Authorization (RMA) to be included with the nrgBDFB-XLW frame when it is shipped for repair. A processing fee will be charged to guarantee a repair estimate. The charge is credited against actual material and labor costs.
Page 37: Notices
Modification Any modification made to this device that are not approved by Amphenol Telect may void the authority granted to the user by the FCC to operate this equipment.