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The Type-6100 volume booster is a 1:1 signal to output relay that is utilized in applications that require high
forward flow and exhaust capacities. Typically used to increase throttling speed of large volume valve
actuators. Suitable for either diaphragm or piston actuators. A fixed deadband and adjustable bypass valve
combine to allow small incremental downstream adjustment without opening the main booster valve. The
bypass valve is used to adjust dynamic response to provide stable operation over a wide range of actuator
sizes.
1. SPECIFICATIONS
Functional Specifications
Signal / Output Ratio
Supply Pressure
Signal Pressure
Maximum Flow
Coefficients (Cv)
Exhaust Capacity
5 psig (0.35 bar) above 20 psig
(1.38 bar) setpoint
Output Accuracy
Sensitivity
Deadband
Supply Pressure Effect
Temperature Limits
Physical Specifications
MATERIALS
Housing:
Bolting:
Other Trim:
Internal Components:
Elastomers:
Weight
Signal Port
Supply / Output Ports
Exhaust Ports (2)
Gauge Ports (2)
Installation, Operation and Maintenance
High Flow Capacity Volume Booster
1:1
250 psig (17.0 bar) maximum
150 psig (10 bar) maximum
Port
Forward
3/4"
5.0
1/2"
4.5
1/4"
2.0
3/4"
80 scfm (2,264 NL/min)
1/2"
75 scfm (2,123 NL/min)
1/4"
35 scfm (991 NL/min)
1.0% of a 100 psig (7.0 bar) output span
1"H
O (2.54 cm)
2
Under 0.2 psig (0.01 bar)
0.1 psig (0.007 bar) for a 25 psig (1.7 bar) change
0
0
-40 to 200
F (-40 to 93
C)
Aluminum
Zinc Plated Steel
Aluminum
Aluminum
Nitrile
2.5 lbs (1.13 kg)
1/4" NPT
1/4", 1/2", or 3/4" NPT
7/16" or 1/4" NPT option
1/4" NPT
Instructions
TYPE-6100
Exhaust
3.5
3.5
2.5
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Related Manuals for controlair T-6100
Summary of Contents for controlair T-6100
- Page 1 Installation, Operation and Maintenance Instructions TYPE-6100 High Flow Capacity Volume Booster The Type-6100 volume booster is a 1:1 signal to output relay that is utilized in applications that require high forward flow and exhaust capacities. Typically used to increase throttling speed of large volume valve actuators.
- Page 2 Only qualified personnel should install or service a volume booster. Volume Boosters should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and ControlAir instructions. If the booster vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the booster out of service immediately may create a hazardous condition.
- Page 3 3.2 Installation 3.2.1 Install the booster so that direction of flow is from Inlet to Outlet as labeled “IN” and “OUT” marked on the body. Inlet and outlet porting is 1/4", 1/2" or 3/4" NPT. The signal port is 1/4" NPT. Tighten all connections securely.
- Page 4 Repair Kit P/N: 449-871-138 Repair Kit includes: * Items 6. WARRANTY & DISCLAIMER ControlAir, Inc. products are warranted to be free from defects in materials and workmanship for a period of eighteen months from the date of sale, provided said products are used according to ControlAir, Inc.
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