Related Manuals for SYR HVA 3200
Summary of Contents for SYR HVA 3200
- Page 1 H VA 3 2 0 0 INSTRUCTIONS FOR USE AND INSTALLATION FULLY AUTOMATIC FILLING SYSTEM FOR HEATING INSTALLATIONS 3200 Innovative solutions for smart people...
- Page 2 Imprint Type of document: Instructions for use and installation Product: SYR fully automatic filling system for heating installations 3200 Target group: Autorized installers Language: English translation (original version: German) Document number_version: 9.3200.25 38/14 Issue date: September 2014 Publisher/Manufacturer SYR Hans Sasserath GmbH & Co. KG...
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Page 3: Table Of Contents
SYR-App . . . . . . . . . . . . . . . . . . . . - Page 4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Maintenance of the BA backflow preventer .
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Page 5: General
General General 1.1 Indications regarding the operating instructions With these operating instructions you can safely and efficiently handle your SYR fully automatic filling system. They are included with delivery and must be kept and stored so that the user can access them anytime. -
Page 6: Copyright
These documents must not be copied nor may they be made available to third parties, in particular competitors, without the express consent of SYR. Please note that the SYR fully automatic filling system enjoys patent protection. 1.4 Warranty The manufacturer’s warranty is subject to the conditions of sale and delivery. -
Page 7: Safety
German trade associations (BGV). Do not modify the SYR fully automatic filling system for heating installations. The manufacturer does not assume any liability for improper alterations. -
Page 8: Maintenance And Repair Work
Safety 2.4 Maintenance and repair work Maintenance and repair work must be done by qualified and authorized specialists only. They are considered authorized specialists because of their vocational training, instruction or experience to do the required intervention, detect and prevent potential risks from occurring in pursuing their activity. They must be able to provide evidence about their knowledge of the relevant safety standards, safety regulations and the health and safety regulations of the German trade associations (BGV) and they must have read the instructions for... -
Page 9: Design And Function
Design and function Design and function 3.1 Scope of delivery SYR fully automatic fi lling system 3200 SYR Heizungsvollautomat 3200 Betriebsanleitung (deutsche Originalversion) Fig. 1: Scope of delivery Legend 1 Control unit 2 Connection fl ange 3 Insulating covers 4 Pre-fi lter for potable water 5 Operating instructions 3.2 Optional accessories... -
Page 10: Design Of The Fully Automatic Filling System 3200
Design and function 3.3 Design of the fully automatic filling system 3200 Fig. 2: Design fully automatic filling system 3200 Design Fully automatic heating system 3200 Legend 1 Control unit 2 Insulating covers (2) 3 Backflow preventer BA 4 Pressure reducing valve 5 Pre-filter for potable water 6 Conductivity measuring cell 7 Connection flange 8 Blending... -
Page 11: Design Of The Control Unit
Design and function 3.3.1 Design of the control unit Fig. 3: Design of the control unit Legend 1 LCD-display 2 LEDs for status display 3 Operating keys 4 Battery compartment 5 Connection mains adapter (9V DC) 6 Connection for conductivity sensor 7 LAN-connection 3.3.2 Design of the connection flange Fig. -
Page 12: Design Of The Pre-Filter
Design and function 3.3.3 Design of the pre-filter Fig. 5: Design of the pre-filterr Legend 1 Filter element 2 Filter casing with O-ring 3.3.4 Design of the BA backflow preventer Fig. 6: Design of the BA backflow preventer Legend 1 Backflow preventer cartridge with seal 2 Test valves for maintenance (3 items, available as optional accessories) -
Page 13: Design Connection Set For Heating Water Conditioning (Accessories)
Design and function 3.3.5 Design of the connection set for heating water conditioning (accessories) Fig. 7: Design of the connection set for heating water conditioning (serial number. 3200.00.935) Legend 1 Reinforced hoses 2 Connection cover of the cartridge 3 Cartridge for heating water conditioning (accessories, cf. pageSeite 39) 4 Fully automatic filling device for heating systems... -
Page 14: Function
Design and function 3.4 Function This fully automatic filling system is designed for the fully automatic filling of unvented (depressurized) heating installations in the event of a pressure drop. If a heating water conditioning set (optional accessories) is connected to the device, the heating installation can be filled with softened water (HWE), completely demineralized water (HVE) or pH-stabilizing water (HVE Plus). -
Page 15: Transport And Storage
Transport and storage Transport and storage 4.1 Transport The apparatus is pre-mounted when delivered. It weighs approximately 7.5 kg. Attention! Improper transport may damage the device! The packaging serves as protection during transportation. ► Do not install the device if the packaging is severely damaged. ►... -
Page 16: Installation And Commissioning
Installation and commissioning 5.1 Safety instructions for installation and commissioning Only authorized, qualified and specially trained personnel shall install and start SYR‘s fully automatic filling system. Observe the general safety instructions for drinking water installations, such as the following: • DIN EN 1717, DIN 1988, DIN EN 806 •... -
Page 17: Installation
Installation and commissioning 5.2 Installation Install the fully automatic filling system upstream of the heating system and make sure it is readily accessible . ► Thoroughly flush the pipe prior to installation. ► Turn off the water supply prior to starting the installation work. 5.2.1 Installation of the connection flange Mount the device only in potable water installations in accordance with DIN Note:... -
Page 18: Mounting Of The Connection Set For Heating Water Conditioning
Installation and commissioning 5.3 Installation of the connection set for heating water conditioning The connection set is available as optional accessory (serial no. 3200.00.935). ► Connect the connection set for heating water conditioning to the reinforced hoses as follows: Fig. 10: Fit the connection set ►... -
Page 19: Commissioning Of The Fully Automatic Heating System
Installation and commissioning 5.4 Commissioning of the fully automatic fi lling system ► Insert four batteries (2; size AAA) in the battery compartment. Make sure the polarity is correct! Note: If batteries are inserted, but the power adapter is not connected, the message appears „Please connect power adapter”. - Page 20 Installation and commissioning First filling Upon commissioning / restart of the heating system for initial filling / refill. The device operates by factory default or with preset values. Upon initial commissioning ► Confirm „Initial commissioning” in the menu by pressing “YES“. You will be asked to indicate the basic parameters regarding the size of the installation, water conditioning and system pressure.
- Page 21 Fig. 13: Connections to control unit All the necessary settings can be directly entered to the control unit via the SYR App (Apple or Android) on your smartphone or a PC. The SYR App is available free of charge.
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Page 22: Operation
The control panel consists of a four-line LCD display, three LEDs for status in- dication (impulse, alarm and SYR Connect) as well as three control keys ( Fig. 14: Operator panel with display, LED and operating keys... - Page 23 Operation Fig. 15: Extracts from the menu structure - Main menu and basic settings...
- Page 24 Operation Fig. 16: Extracts from the menu structure - Experts settings (customer)
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Page 25: Description Of The Menu Items
Operation 6.1.1 Description of the menu items The following table details important functions of the HVA. Function Explanation Basisc settings Initial commissioning During initial commissioning, the installation size, its water treatment system and the system pressure are pre-set. Based on this information, the device operates with basic default parameters, which can, however, also be adjusted to individual settings. -
Page 26: Adjustable Parameters
Operation Function Explanation To protect against leakage, we measure the flow rate (flow volume) Limit value during filling. If the flow rate exceeds the set limit value, one assumes flow-rate-based that there is a leak. The system aborts the refill process and notifies the leakage suspected case of leakage. - Page 27 Flow rate (real) Conductance (real) Cartridge type (real) Residual capacity (%/liters) Residual filling time (h:m:s) Filling cycles (period/overall) Filling time (latest/overall) Filling volume (latest/overall) No refill since (y:m:w:d) Error memory (1-10) SYR hotline (www.syrconnect.de) Further device information is provided with the system.
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Page 28: Adjustment Of The Limit Value For Volume-Based Leakage
Operation 6.1.3 Adjustment of the limit value for volume-based leakage Menu settings are described for volume-based leakage by way of example. Please proceed as follows: ► Press The first line of the display reads “Parameter/Info”. ► Press again The first line of the display reads “Expert setting”. Underneath “Limit value volume-based leakage Off. - Page 29 Operation Setting for HWE ► Adjust the blending valve to the desired mixed water hardness. Fig. 19: Setting blended water hardness for HWE ► Turn the adjustment ring (1) in the direction of “Soft” for soft water, and for harder water in the direction of “Hard”. ►...
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Page 30: Syr-App
6.2 Operation via SYR App As an alternative to operating the device directly, you can also perform the basic settings via your smartphone. Simply download the SYR App to your smartphone or use your web browser (http://syrconnect.de) and follow the user guidance Fig. - Page 31 Operation Fig. 22: Removal of the control unit ► Insert the key and turn in the direction of the arrow until the fl ow of water stops. Fig. 23: Closing the isolating valve Attention! Potential material damage through improper installation! Due to the manipulation, the control unit does not yet fi t on the device! ►...
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Page 32: Maintenance
Maintenance Maintenance Attention! Potential material damage due to improper care! ► Do not clean plastic parts with solvent-based detergents. The fully automatic filling system for heating installations automatically signals a spent cartridge, which only has to be refilled. By using the connection set for heating water conditioning, it is possible to fill the cartridge without draining the installation The new refill granules for softening or complete demineralization must be... - Page 33 Maintenance Fig. 24: Functional testing of the backflow preventer ► Open the maintenance ball valves to depressurize the device. ► Mount the needle valves (5 and 6) of the measuring device on the maintenance ball valves and connect the measuring device. ►...
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Page 34: Maintenance Of The Filter
Troubleshooting 7.2 Filter maintenance Please observe DIN EN 806, part 5 when servicing the pre-filter. ► Flush if the flow rate reduces due to increased pressure loss and every six months at the latest. ► Turn the ball valve downwards by 90° into vertical position (Open). ►... - Page 35 - Adjust the protection level or leakage or because the limit value was remove the leak. too low . - Remote action via the SYR App or the web application at http:// syrconnect .de is also possible Suspected leakage:...
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Page 36: Dismounting And Disposal
- Make sure that batteries are The pressure sensor emits no signal. inserted and connection to the power supply is provided. - Contact the SYR service. Cartridge fill level 1...10 % - Provide for exchange granules The cartridge‘s capacity is almost in due time, fill the cartridge or depleted . -
Page 37: Technical Specifications
Technical specifications 10 Technical specifications 10.1 Fully automatic filling system for heating installations 3200 Backflow Connection Value Unit Pre-filter preventer Center max. service pressure 30 (inlet) max. service temperature °C 65 (outlet) outlet pressure 1.5...5 (factory-set to 3) filling capacity (at Δp 0.2 bar) m³/h voltage power pack (optional) V DC batteries 4xLR06 max. -
Page 38: Dimensions
Technical specifications 10.2 Dimensions Fig. 25: Dimensional drawing of fully automatic filling system for heating installations Ø 258 Ø 155 Ø 155 Ø 155 4 Liter 7 Liter 14 Liter 30 Liter Fig. 26: Dimensional drawing of cartridges... -
Page 39: Spare Parts And Accessories
Technical specifications 10.3 Spare parts and accessories Spare parts Serial number Backflow preventer cartridge, complete unit 6625.15.900 Test valves (3 units) 6625.15.902 Accessories Serial number Connection sets for heating water conditioning 3200.00.935 Titration test (hardness measuring device) 3000.00.913 Conductivity measuring device HVE 3200.15.905 Calibration solution (25 units) for conductivity measuring device 3200.00.909... - Page 40 SYR App, contact: SYR Service SYR Connect Hotline +49 2161 6105-0 +49 2161 6105-0 Hans Sasserath GmbH & Co. KG • Mühlenstr. 62 • D-41352 Korschenbroich • Tel. +49 2161 6105-0 • Fax +49 2161 6105-20 • info@syr.de • www.syr.de...
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