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Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this
manual carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 thru 6.
Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY
requires careful use in accordance with the operating instructions and common sense!
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
† Turf Cruiser™ & Trail Cruiser™ utility vehicles are manufactured by Snapper Products Inc., McDonough, GA 30253.
MANUAL CONTENT COPYRIGHT © 2004
SNAPPER – A DIVISION OF SIMPLICITY MFG. INC.
ALL RIGHTS RESERVED
Safety Instructions & Operator's Manual For
TURF CRUISER
TRAIL CRUISER
UTILITY VEHICLES
SERIES 1
UV1621BV
UVG1621BV
UVGT1621BV
UVGT1621BV shown
NOTE: Not all utility vehicle models
come with accessories shown above.
MANUAL No. 2-6153 (Rev. 2, 11/11/04)
™
™
†
(85668)
(85632)
(85903)
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Summary of Contents for Simplicity UV1621BV
- Page 1 TURF CRUISER TRAIL CRUISER Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 thru 6. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense! NOTE: Specifications are correct at time of printing and are subject to change without notice.
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Page 2: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS This machine is a multi-purpose utility vehicle intended for off-road use only. It is not a toy and it is not a recreation vehicle. Careless, reckless operation can cause accidents resulting in damage and injury. Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or others. - Page 3 IMPORTANT SAFETY INSTRUCTIONS PROTECTION AGAINST TIPOVERS (Continued) 8. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when towing. bed must be loaded when towing. 9. DO NOT put your foot on the ground to try and stabilize the machine. 10.
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Page 4: Safe Handling Of Gasoline
IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued) 4. Be familiar with the area in which the machine will be operated. Inspect area for objects and hazards that could cause loss of control. 5. Keep people and pets clear of machine and work area. 6. - Page 5 IMPORTANT SAFETY INSTRUCTIONS OPERATION (Continued) 10. DO NOT operate machine at speeds in excess of 10 MPH with the differential lock engaged. 11. DO NOT attempt to engage differential lock while machine wheels Completely stop machine, before engaging differential lock. 12.
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Page 6: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE (Continued) 10. When working on machine with cargo bed raised, make sure that prop rod support is securely latched. 11. Service engine and make adjustments only when engine is stopped. Remove spark plug wires and secure away from spark plugs. 12. -
Page 7: Table Of Contents
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ... 2-6 TABLE OF CONTENTS...7 SECTION 1 – FAMILIARIZATION ... 8-9 CONTROL IDENTIFICATION & SAFETY SIGNS ... 10-12 SECTION 2 - OPERATING INSTRUCTIONS ... 13-21 Pre-Start Check List... 13-14 Controls – Function & Operation ... 14-16 Starting &... -
Page 8: Section 1 - Familiarization
SAFETY through the use of accepted operating practices. Read, Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 thru 6 of this manual and All SAFETY messages on the utility vehicle and its accessories before operating. SEAT (2) SEAT BELT (2) TOOL POWERLINK™... -
Page 9: Control Console
SECTION 1 – FAMILIARIZATION STEERING WHEEL HEADLIGHT SWITCH ELECTRIC WINCH SWITCH (OPTIONAL) DASHBOARD / PEDAL CLUSTER HOURMETER/TACHOMETER/ SERVICE MINDER COMBO SPEEDOMETER/FUEL GAUGE COMBO IGNITION SWITCH FUSE PANEL BRAKE PEDAL ACCELERATOR PEDAL CONTROL CONSOLE CHOKE KNOB TRANSMISSION SHIFT LEVER STORAGE TRAY BEVERAGE HOLDERS IMPORTANT NOTE: DUE TO SPACE... -
Page 10: Control Identification & Safety Signs
CONTROL IDENTIFICATION & SAFETY SIGNS HEADLIGHTS HEADLIGHT SWITCH IGNITION SWITCH SPEEDOMETER/FUEL GAUGE COMBO CHOKE TRANSMISSION SHIFTER CONSOLE CONTROLS DANGER – OPERATOR PROTECTIVE STRUCTURE DIFFERENTIAL LOCK CARGO BED LIFT (OPTIONAL) PARK BRAKE... -
Page 11: Warning - Hot Surface
CONTROL IDENTIFICATION & SAFETY SIGNS WARNING – NO RIDERS WARNING – OFF ROAD USE ONLY WARNING – HITCH & TOWING POWERLINK™ WARNINGS ● DO NOT OPERATE MACHINE WITH CARGO BED RAISED. ● DO NOT RAISE CARGO BED WHEN LOADED OR ON SLOPES. WARNING - TO PREVENT FIRE WARNING –... -
Page 12: Control Identification & Safety Signs
CONTROL IDENTIFICATION & SAFETY SIGNS ● OPERATOR MUST BE ADULT OR RESPONSIBLE TEENAGER AT LEAST 16 YEARS OLD AND POSSESS A VALID DRIVERS LICENSE. ● READ ALL MANUALS AND FOLLOW INSTRUCTIONS BEFORE OPERATING VEHICLE. ● ON ALL SLOPES: EXERCISE CAUTION, REDUCE SPEED, AVOID SHARP TURNS, AVOID SUDDEN STARTS, DO NOT RAISE CARGO BED. -
Page 13: Section 2 - Operating Instructions
SECTION 2 – OPERATING INSTRUCTIONS PRE-START CHECK LIST Make the following checks and perform all service as required before starting and operating the machine. 2.1.1. Read Manuals. Read, understand, and follow instructions and warnings in this manual and all other supplied manuals, as well as instructions and warnings on the machine, engine and attachments. -
Page 14: Controls - Function & Operation
SECTION 2 – OPERATING INSTRUCTIONS 2.1.13. Check Cargo Bed. Cargo bed must be lowered and securely latched. closed and latched. Tailgate support cables must be installed and secured. 2.1.14. Check Safety Interlocks for proper function: 1. Engine must not crank unless Transmission is in Neutral and Brake is fully depressed. - Page 15 SECTION 2 – OPERATING INSTRUCTIONS CONTROLS – FUNCTION AND OPERATION (Continued from previous page) 2.2.4. Differential Lock. The differential lock increases traction by causing both rear wheels to pull evenly. Move the lever towards the front of the slot and latch to “Lock”...
- Page 16 See Figure 2.5. manuals comprehensive maintenance of electric winch. SPEEDOMETER The winch switch on the utility vehicle does not automatically cut out when cable is fully retracted. To avoid damage to winch and/or vehicle, inspect cable regularly while retracting. FUEL GAUGE See Figure 2.6.
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Page 17: Starting & Stopping Engine
SECTION 2 – OPERATING INSTRUCTIONS 2.3 STARTING AND STOPPING ENGINE Before attempting to start and operate machine, perform all steps in the Pre-Start Check List 2.3.1. Starting Engine A. Sit in operator’s seat and latch seat belt. Adjust seat belt to a snug fit. If carrying a passenger, the one passenger must also be seated with seat belt securely latched and adjusted to a snug fit before starting engine. -
Page 18: Parking Machine
SECTION 2 – OPERATING INSTRUCTIONS 2.5 PARKING MACHINE The park brake has a ratcheting lock mechanism. When setting the brake a clicking sound will be heard as the mechanism engages and locks the brake. To set and hold the machine properly, two or more clicks may be required. -
Page 19: Carrying Loads
SECTION 2 – OPERATING INSTRUCTIONS 2.7.3. General Operating Procedures A. Always complete the Pre-Start Checklist before starting or operating the machine. B. Learn location and function of all controls before starting and operating machine. C. Do not start or operate the machine until seated with seat belt securely latched and adjusted to a snug fit. -
Page 20: Transporting Machine
System until you have read, understand and can follow Instructions in the manual provided with your Turf Cruiser Cruiser™ Utility Vehicle. The Board Generator System produces electricity that could result in death, serious injury and/or property damage if proper precautions are not followed. - Page 21 SECTION 2 – OPERATING INSTRUCTIONS The POWERLINK On-Board Generator System will operate continuously at 1000 watts output and up to 1500 watts for brief periods. Operating at loads above 1000 watts may cause the POWERLINK reset, halting the electrical output. To avoid overloading the generator system, you must check the power (wattage) requirements of the appliance or tool before plugging it into the power receptacle.
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Page 22: Section 3 - Maintenance
For the correct part or information, always mention the model and serial number. SNAPPER recommends returning the utility vehicle to an authorized SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the machine. -
Page 23: Engine Air Cleaner
SECTION 3 – MAINTENANCE 3.2.2. Service Engine Air Cleaner (Continued) COVER DUCK BILL VALVE FIGURE 3.3 3.2.3. Check Transmission Fluid Level 1. Raise empty cargo bed and secure with prop rod. 2. Remove dipstick from top of transmission and wipe clean. 3. -
Page 24: Service – After First 5 Hours
SECTION 3 – MAINTENANCE 3.2.8. Check Interlocks The machine is equipped with interlocks that prevent the engine from cranking or starting unless the brake is fully depressed and the transmission is in Neutral. It is also equipped with an operator presence sensor that will cause the engine to die if the operator attempts to leave the seat without setting the park brake. -
Page 25: Section 3 – Maintenance
SECTION 3 – MAINTENANCE SERVICE – EVERY HOURS (CONT.) 3.4.3. Check Drive Clutch 1. Start engine and shift transmission to Forward. 2. Release park brake. Clutch should have no tendency to grab or cause motion. 3. Gradually increase engine speed with the accelerator pedal. -
Page 26: Section 4 - Adjustments & Repairs
SECTION 4 – ADJUSTMENTS & REPAIRS WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. Set park brake. Shift transmission to neutral. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. -
Page 27: Service Brake & Park Brake Adjustment
SECTION 4 – ADJUSTMENTS & REPAIRS SERVICE BRAKE & ADJUSTMENT (Continued) 8. Operate machine on smooth flat surface at approximately 1/2 speed. 9. Apply brake firmly. Machine should stop in a straight line and not pull to either the right or the left. -
Page 28: Battery Installation
SECTION 4 – ADJUSTMENTS & REPAIRS 4.3.2. Battery Installation IMPORTANT! The orientation of the battery and the routing of the battery cables is very important. Install battery carefully as shown in Figure 4.4. Always install positive (red) cables using the terminal cover. -
Page 29: Section 4 – Adjustments & Repairs
SECTION 4 – ADJUSTMENTS & REPAIRS 4.5 TRANSMISSION SHIFT ROD ADJUSTMENT The transmission shift rod is preset at the factory, and should not need adjustment. However, if transmission fails to shift into forward or reverse, adjustment may be needed. To adjust rod: 1. -
Page 30: Section 5 - Electrical
SECTION 5 – ELECTRICAL... -
Page 31: Section 5 – Electrical
SECTION 5 - ELECTRICAL 30 AMP FUSE 15 AMP FUSE 30 AMP FUSE... -
Page 32: Troubleshooting
PROBLEM Engine Will Not 1. Fuel tank empty. Start Using 2. Engine needs choking. Electric Starter 3. Spark plug wire(s) disconnected. 4. Faulty interlock circuit. 5. Brake pedal not depressed fully. 6. Blown Fuse. 7. Transmission not in neutral. 8. Battery is weak or dead. 9. -
Page 33: Maintenance Schedule
MAINTENANCE SCHEDULE SUBJECT SERVICE TO BE PERFORMED Engine Check Oil Level Engine Initial Oil Change Engine Periodic Oil Change Engine Oil Filter Change Air Cleaner Service/Replace Spark Plug Replace Plugs Fuel Filter Replace Filter Battery Check/Charge Battery Tires Check Pressures Drive Belt Check For Wear And Replacement... -
Page 34: Warranty & Product Registration Form
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER - A Division of SIMPLICITY Manufacturing, Inc. This warranty does not cover any machine or component that has been altered or modified, changing safety, performance, or durability. - Page 35 PRODUCT REGISTRATION FORM IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS (Complete the following information on your purchase) Model Number ____________________________________________________________ Serial Number _____________________________________________________________ Date of Purchase ___________________________________________________________ Retailer ___________________________________________________________________ Retailer’s Phone Number ___________________________________________________ It is very important that you register your purchase to ensure warranty coverage. Please mail your product registration card to: Snapper Products, Inc., P.O.
- Page 36 ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM. MANUAL CONTENT COPYRIGHT © 2004 SNAPPER – A DIVISION OF SIMPLICITY MFG. INC. ALL RIGHTS RESERVED IMPORTANT MANUAL No. 2-6153 (Rev. 2, 11/11/04) ™...
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