Related Manuals for DEJANA Katerack
Summary of Contents for DEJANA Katerack
- Page 1 Rear Katerack Installation Instructions Ford Transit Connect Frame Kit Part #: CRC 10-1000-001 V1.0.07.17.18 1.877.335.2621 www.DEJANA.com...
- Page 2 THE USE OF NON‐STANDARD FASTENERS AND/OR DEVIATING FROM THE FASTENERS SPECIFIED IN THESE INSTRUCTIONS MAY VOID YOUR PRODUCT WARRANTY! ALL DRILLED HOLES IN THE VEHICLES SHOULD HAVE THE RAW METAL EDGES SEALED WITH A SELF‐ETCHING PRIMER TO RESIST CORROSION AND POTENTIAL FASTENER POINT FAILURE! 1.877.335.2621 www.DEJANA.com...
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Page 3: Recommended Tools
Katerack Installation Instructions – TOOL LIST Safety glasses MUST be worn at all times! TOOLS Drill Drill Bits Drill Stop Ratchet Wrench 3/8” & 11/16” 1/2” Drill 10” Drift Box End Wrench Rubber Mallet/ Steel Punch Hammer 7/16”, 3/4”, 10mm Socket;... - Page 4 Katerack Installation Instructions Hardware: FAS 19903 FAS 33078 FAS 37018 SERRATED FLANGE FLAT WASHER, BOLT, 1/4”-20 X NYLOCK NUT, 1/4” X 5/8” 1/4”-20 (QTY: 24) 3/4” (QTY: 24) O.D. (QTY: 24) Step 1: Assemble Left/Right Side Frame Subassemblies Notes: If pre-assembled from manufacturer proceed to Step 2.
- Page 5 Katerack Installation Instructions Hardware: FAS 0154382 FAS 33221 FAS 24130 AUST EQFLATWASHER164 FAS 12319-01741 FAS 33012 BTN HEAD CAP FENDER WASHER SPACER, 3/8” THICK, NUTSERT 1/2”-13, BTN HEAD CAP FLAT WASHER, M10-1.5 X 3/8” I.D. X 1.75” 1”O.D. X .4375” I.D.
- Page 6 Katerack Installation Instructions Step 2: Side Frame Subassemblies into Transit, CONT’d. Notes: Drill through hole where grommet was removed from using 11/16” drill bit. Insert nutsert in these drilled out holes by using a nut and a lock washer to fasten Nutserts are installed nutsert to floor of vehicle.
- Page 7 Katerack Installation Instructions Hardware: FAS 33078 FAS 37018 FAS 19903 FAS 33618 FAS 0158980 FAS 12319- FAS 10140021 FLAT WASHER, NYLOCK NUT, SERRATED FLANGE HEX CAP SCREW WASHER 00883 TORX HEAD SCREW 1/4” X 5/8” 1/4”-20 (QTY: 8) BOLT, 1/4”-20 X LOCK, 1/4”...
- Page 8 Katerack Installation Instructions Step 3: Install Upper Mounting Bracket to Side Frames, CONT’d. Notes: Once upper mounting bracket is loosely tightened in the position where it lines up well, drill Use drill stop through last available hole in mounting bracket with 3/8” drill bit. Once hole is drilled insert when drilling into M6 plus nut.
- Page 9 Katerack Installation Instructions Step 3: Install Upper Mounting Bracket to Side Frames, CONT’d. Notes: Before drilling check all mounting locations to prevent penetration of: Gas Lines, Gas Tanks, Break Lines, Wiring or any other vehicle structure. There are 2 methods for installing the Plus Nuts: Manual & Automatic (They are both listed below) First Method: Manual 1.
- Page 10 Katerack Installation Instructions Hardware: AUST MBH‐1179‐A01 STRUT NUT INSERT (QTY 4, per drawer) Step 4: Drawer Installation Notes: IMPORTANT! BEFORE MOUNTING DRAWERS, SQUARE UP THE FRAME KIT AND MAINTAIN 44.375” IN BETWEEN THE STRUTS IN BOTH THE FRONT AND THE REAR, AS WELL AS AT THE TOP AND BOTTOM OF THE STRUTS A.
- Page 11 Katerack Installation Instructions Step 4: Drawer Installation, CONT’d Notes: Insert the Strut Nut assemblies into the strut channel at the exact same Align all 4 Strut Nut inserts height and snug down ¼”-20 hex bolts with wrench. vertically. Extend drawer fully to the locked out position. Using the (4) Pan Head One bolt at each strut nut kit at Screws supplied with strut nut, securely attach slide to inserts.
- Page 12 Katerack Installation Instructions – Bill of Material ITEM PART NUMBER DESCRIPTION QTY. CRF 10-1100-001 BASEPLATE, KATERACK, C/S CRF 10-1100-003 BASEPLATE CONNECTOR, KATERACK, C/S CRF 10-5400-002 STRUT CHANNEL, 41.75”L CRF 10-5400-001 ALM ANGLE, 2” X 2” X .125”, 35.125”L CRF 10-1100-005...
- Page 13 Katerack Installation Instructions – Technical Drawing 1.877.335.2621 www.DEJANA.com...
- Page 14 Katerack Installation Instructions – Inspection Dimensions 1.877.335.2621 www.DEJANA.com...