Kwik Lok 086B-100 Instruction Manual

Kwik Lok 086B-100 Instruction Manual

Semiautomatic bag closer

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TYPE 086B
SEMIAUTOMATIC
BAG CLOSER
INSTRUCTION
MANUAL
MODEL
TYPE
SERIAL NO.
®
CORPORATION
EXECUTIVE OFFICE P.O. BOX 9548 YAKIMA, WA. 98909
TELEPHONE: 1-800-688-5945 or (509) 248-4770
®
FAX: (509) 457-6531
Internet: www.kwiklok.com
086B 02 18

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Summary of Contents for Kwik Lok 086B-100

  • Page 1 TYPE 086B SEMIAUTOMATIC BAG CLOSER INSTRUCTION MANUAL MODEL TYPE SERIAL NO. ® CORPORATION EXECUTIVE OFFICE P.O. BOX 9548 YAKIMA, WA. 98909 TELEPHONE: 1-800-688-5945 or (509) 248-4770 ® FAX: (509) 457-6531 Internet: www.kwiklok.com 086B 02 18...
  • Page 2: General Safety Information

    For technical support during regular business hours, call your local Kwik Lok distributor. For 24/7 technical support call Kwik Lok Corporation at 1 800-688-5945 if you are in the continental U.S. For those outside the U.S., please dial + 1- 509-248-4770.
  • Page 3: Specifications

    SECTION I Specifications THE TYPE 086B MACHINE SEMIAUTOMATICALLY CLOSES PLASTIC BAGS WITH THE STRIPLOK CLOSURE ® OR CLOSURE - LABEL. A. The 086B machine has various model options avail- B. The system will close a wide range of product size able.
  • Page 4 Models 200 and 200P have the ability to use closure - la- with grooved rubber type. Contact your distributor or Kwik Lok Corporation for printing supplies. bels. Three conversion kits are available: Z0086071 KIT - L LABEL CONVERSION - MODEL 200 2.
  • Page 5 SECTION I Specifications The following is a list of available printer part numbers, closer models used on and their description. PRINTER PART NUMBER MODEL PRINTER TYPE (DESCRIPTION) P18-00098 Date band (USA and countries other than Japan, European countries and Canada) P18-00099 Numerical band (USA and countries other than Japan, European countries and Canada) P18-00100 Date band (Canada)
  • Page 6 SECTION I Specifications TYPE 086BP PRINT AREAS CLOSURE AND CLOSURE - LABELS ARE SHOWN AT FULL SCALE P 1.4 086B 02 18...
  • Page 7: Operating Sequence

    SECTION II Operation Ready light A. OPERATING SEQUENCE: (Figure 2.1) Power switch Run switch The closer is ready to run when the closure is in closing position, with both the power switch and the run switch in the ”ON” position, and the ”READY” light is on.
  • Page 8: Preparing The Printer

    SECTION II Operation B. LOADING A ROLL OF CLOSURES: C. PREPARING THE PRINTER: Figure 2.2 & 2.3 1. Cycle the closer until the closures stop advancing. Avoid cycling the closer more than (If the machine is a non printer Model, skip to necessary when there is no closure in the Part E, CLOSING BAGS) closing position.
  • Page 9 SECTION II Operation View window Selector Typeholder block knob Rotate printhead Spacer Knob (print force) Knurled knob Knob (Ink roll) Figure 2.3 Figure 2.2 D. ADJUSTING THE PRINT FORCE: E. CLOSING BAGS: Figure 2.2 & 2.3 Figure 2.4 DO NOT USE EXCESSIVE PRINT FORCE TO 1.
  • Page 10 SECTION II Operation Model 100 only Bracket (Printer mounting) Top plate Model mounting hole 100 only (4 places) Figure 2.5 Figure 2.4 F. SETUP: Figure 2.5 - 2.7 Frame spacer Refer to the Specifications section for additional de- tails on model setup. The Model 100 is set up to run Series RJ closures.
  • Page 11: Conversion Procedure

    SECTION II Operation R, S, RL and SL closures RJ closure CR closure - label U closure - label and L closure - label roll support position roll support position roll support position roll support position Figure 2.7 GREEN indicates mounting position of roll supports. The hole patterns shown apply to 086B (without printer) and 086BP (printer) closers.
  • Page 12 SECTION II Operation Shim position (1 Shim) Shim position (2 Shims) Shim position (No shims) Series R, S, RL, and SL shim position Series L Closure - Label Series CR and U Closure - Label 00-001564 Shim - right lok guide Shim mounting screws 00-001584 Shim -...
  • Page 13 SECTION II Operation CLOSURE TO SERIES U CLOSURE - LABELS 5. Fasten the U closure - label spacer between the CONVERSION: two roll supports with the two M5 screws that were used for the previous spacer. 1. Remove the two M5 screws securing the two shims (Figure 2.8 Shim position Series CR and 6.
  • Page 14 This page intentionally blank.
  • Page 15 SECTION III Adjustments Roll support Closure stop Electrical drive pins (2) enclosure Closure stop Closure springs (2) stop Closure track Printer assembly mounting Closure stop screws (6) mount Spring anchor screw Roll Figure 3.2 support bracket 4. Remove the flat head mounting screws which at- tach the closure track assembly to the closer Access cover main frame.
  • Page 16: Disconnect Power

    SECTION III Adjustments B. TOP CLOSURE TRACK REMOVAL: Figure 3.1 CHECK AND CLOSURE STOP (Models 200, 600, 700) The top of the closure track can be removed from the closer while the closure track assembly Closure stop remains attached to the closer mainframe. This can tip centered be done to expose the slot that the closures move through.
  • Page 17 SECTION III Adjustments Closure stop Closure stop setscrew Beveled edges of the stop mount Figure 3.4 (Stop mount is positioned for Models 200, 600, 700) Figure 3.5 D. CHECK POSITION: E. CLOSURE STOP POSITION: Figure 3.3 Figure 3.3 and 3.4 The check stops the closure strip from moving The end closure is separated from the closure strip backward while the pick retracts.
  • Page 18 SECTION III Adjustments 1/8” (3mm) Top track Bottom track Closure stop Closure stop set screw Figure 3.6 Top track Lok sensor Bushing (lok sensor stop) Lok sensor spring anchor Sensor lever spring (0S-012) Figure 3.7 F. CLOSURE STOP SET SCREW ADJUSTMENT: G.
  • Page 19 SECTION III Adjustments Locate tip of the pick Lok sensor here (Model 100) Bushing (Lok sensor stop) Lok sensor tip (All models) Check Locate tip of the pick here (Models 200, 600, 700) Micro switch (Lok sensor) Switch adjustment Sensor screws (2) block Lok sensor...
  • Page 20 SECTION III Adjustments Closure track Top plate mounting mounting screws (4) Closure track screws (4) Electrical enclosure cover Top plate Closer cam Motor mounting Motor fan plate Motor Cam switch Electrical enclosure Motor mounting screws (3) Pick assembly Access cover Pick spring Figure 3.10 5.
  • Page 21: Motor Removal

    SECTION III Adjustments 12. Remove the motor assembly through the top of J. MOTOR REMOVAL: the closer frame. Figure 3.10 13. To reinstall the motor assembly, reverse these If the three motor mounting plate screws are steps. disturbed, the pick position must be checked. Refer to Part K, this section.
  • Page 22: Cam Assembly

    SECTION III Adjustments Blue indicates removeable L. CAM ASSEMBLY: threadlocker Figure 3.11 - 3.14 The cam assembly drives the pick through its cycle Switch cam (Located on and raises the closure stop at the proper time the hub side of the cam) to stop the closure strip so the leading closure can be separated from the remaining strip.
  • Page 23 SECTION III Adjustments 15/16” (24mm) Cam hub Print cam Motor mounting (Printer operation) Stop cam plate Printer cam Cam hub Stop cam (Pick operation) Closer pick assembly Figure 3.13 Printer cam Figure 3.14 bearing Notice that the stop cam has an “R” stamped on one side (Figure 3.11) 4.
  • Page 24 SECTION III Adjustments N. CAM SWITCH MOUNTING: Printer block lever Figure 3.15 setscrew. Loosen to adjust the print head side to side. The cam switch allows the cam assembly to rotate and only stop when a closure reaches the bag closing position.
  • Page 25 SECTION III Adjustments Blue indicates removeable Print head assembly threadlocker pressed down. Yellow indicates lubrication Cam follower Ink roll arm adjustment (ink roll arm) screws (2) Printer spacer Ink roll assembly 1/4” to 1/2” (6mm x 13mm) Figure 3.17 P. PRINTHEAD LOCATION - FRONT TO BACK: Bearing adjustment Figure 3.16 The printhead assembly can be moved backward...
  • Page 26 SECTION III Adjustments Printer block shaft Printer block shaft nut Ink roll arm mount Cover mounting Ink roll mounting bracket screws (Loosen to adjust) Print link Cam follower and mounting screw Printer block Ink roll arm Printer cover mounting bracket Figure 3.20 Figure 3.19 R.
  • Page 27 SECTION III Adjustments Print adjust Printer cam arm knob adjustment screw Printer link Band printer lever Print adjust Printer arm pivot mounting screw Band printhead Printer cam Printer cam Printer cam bearing Printer cam arm bearing Figure 3.22 Figure 3.21 3.
  • Page 28 SECTION III Adjustments T. PRINT FORCE- TOP TO BOTTOM: DO NOT USE EXCESSIVE PRINT FORCE TO COMPENSATE FOR OTHER DEFECTS. If the force is not uniform from the top to the bottom of the typeface, the printed image will not be To adjust the range of the print force: uniform.
  • Page 29 SECTION III Adjustments Print adjust knob Use the following procedure to jog the printer mecha- Printer arm pivot nism to the position shown in Figure 3.22: mounting screw Printer spacer 1. Remove the side access cover from the closer. Printer link Band printer lever 2.
  • Page 30 SECTION III Adjustments Motor fan Closer frame Motor rotation is Electrical clockwise enclosure Figure 3.25 3. Remove the two screws that connect the W. BANDHEAD REPLACEMENT: side band printer arm to the band printer lever. Figure 3.24 4. Slide the arm and bushing away from the print- To replace the bandhead: head and remove the printhead.
  • Page 31: Mechanical Trouble Shooting

    For technical support during regular business hours, call your local Kwik Lok distributor. For 24/7 technical support call Kwik Lok Corporation at 1 800-688-5945 if you are in the continental U.S. For those outside the U.S., please dial + 1- 509-248-4770.
  • Page 32 SECTION IV Troubleshooting PROBLEM SYMPTOM CORRECTION 4. The closer cycles and the A. The closer is operating Move the switch to the “STOP” position. Refer ”READY” light blinks properly. to Section II Operation, Part B. LOADING A repeatedly. There is no ROLL OF CLOSURES.
  • Page 33 SECTION IV Troubleshooting PROBLEM SYMPTOM CORRECTION 8. The closure in the bag- A. The pick is not advancing Refer to Section III, Adjustments, Part C. RE- closing position is hard to to the correct position MOVE THE FRONT SHIELD. With the power remove because it is not because the mechanism is cord disconnected, reach under the front of the separated from the closure...
  • Page 34: Print Quality Troubleshooting

    SECTION IV Troubleshooting PROBLEM SYMPTOM CORRECTION 9. The closure strip will not A. The closures are snagging See Section III, Adjustments, Part F. CLOSURE slide freely through the on the closure stop STOP SETSCREW ADJUSTMENT. closure track. setscrew. B. The closure track is fouled See Section III, Adjustments, Part B.
  • Page 35 SECTION IV Troubleshooting PROBLEM SYMPTOM CORRECTION 3. The printed image is light A. The ink roll is tipped. Refer to Section III, Adjustments, Part R. INK- on one end. ING FORCE-SIDE TO SIDE. B. The printhead is tipped. Refer to Section III, Adjustments, Part S. PRINT FORCE-SIDE TO SIDE.
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  • Page 37: Parts Ordering Procedure

    For technical support during regular business hours, call your local Kwik Lok distributor. For 24/7 technical support call Kwik Lok Corporation at 1 800-688-5945 if you are in the continental U.S. For those outside the U.S., please dial + 1-509-248-4770.
  • Page 38 SECTION V Parts Identification PARTS COMMON Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma- nent threadlocker Figure 5.2 P 5.2 086B 02 18...
  • Page 39: Parts List

    SECTION V Parts Identification PARTS COMMON (Figure 5.2) PARTS LIST 00-001540 BRACKET - ROLL SUPPORT AND F06-M05X006 S are only used with a 086B Model 200P, 600P or 700P (closer with printer). 086B See Page 5.24 for details of 086B Model 700P parts identification. P 5.3 086B 02 18...
  • Page 40 SECTION V Parts Identification PARTS COMMON 2 Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma- nent threadlocker Figure 5.3 P 5.4 086B 02 18...
  • Page 41 SECTION V Parts Identification PARTS COMMON 2 (Figure 5.3) PARTS LIST P 5.5 086B 02 18...
  • Page 42: Electrical Components

    SECTION V Parts Identification ELECTRICAL COMPONENTS Figure 5.4 P 5.6 086B 02 18...
  • Page 43 SECTION V Parts Identification ELECTRICAL COMPONENTS (Figure 5.4) PARTS LIST P 5.7 086B 02 18...
  • Page 44 SECTION V Parts Identification 086B MODEL 100 LOK TRACK Figure 5.5 P 5.8 086B 02 18...
  • Page 45 SECTION V Parts Identification 086B MODEL 100 LOK TRACK (Figure 5.5) PARTS LIST P 5.9 086B 02 18...
  • Page 46 SECTION V Parts Identification 086B MODEL 200, 200P, 600, 600P LOK TRACKS Figure 5.6 P 5.10 086B 02 18...
  • Page 47 SECTION V Parts Identification 086B MODEL 200, 200P, 600, 600P LOK TRACKS (Figure 5.6) PARTS LIST P 5.11 086B 02 18...
  • Page 48 SECTION V Parts Identification 086B MODEL 100 ROLL SUPPORTS Figure 5.7 P 5.12 086B 02 18...
  • Page 49 SECTION V Parts Identification 086B MODEL 100 ROLL SUPPORTS (Figure 5.7) PARTS LIST P 5.13 086B 02 18...
  • Page 50 SECTION V Parts Identification 086B MODEL 200, 200P, 600, 600P, AND 700P ROLL SUPPORTS Figure 5.8 P 5.14 086B 02 18...
  • Page 51 SECTION V Parts Identification 086B MODEL 200, 200P, 600, 600P, AND 700P ROLL SUPPORTS (Figure 5.8) PARTS LIST 00-000594 HUB 00-000890 HUB UNIT - 00-000891 HUB UNIT - 00-001075 HUB UNIT - UNIT - RJ CLOSURE L LABELS U LABELS CR LABELS Z0086071 KIT - L LABEL CONVERSION.
  • Page 52 SECTION V Parts Identification 086BP BAND PRINTER ARM Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma- nent threadlocker Printer bushing Band location printhead (Non European) Printer bushing location Figure 5.9 (European) P 5.16 086B 02 18...
  • Page 53 SECTION V Parts Identification 086BP BAND PRINTER ARM (Figure 5.9) PARTS LIST P 5.17 086B 02 18...
  • Page 54 SECTION V Parts Identification 086BP BAND PRINTER INK ROLL ARM Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma- nent threadlocker Figure 5.10 P 5.18 086B 02 18...
  • Page 55 SECTION V Parts Identification 086BP BAND PRINTER INK ROLL ARM (Figure 5.10) PARTS LIST P 5.19 086B 02 18...
  • Page 56 SECTION V Parts Identification 086BP BLOCK PRINTER Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma- nent threadlocker Printer link Printer block Figure 5.11 P 5.20 086B 02 18...
  • Page 57 SECTION V Parts Identification 086BP BLOCK PRINTER (Figure 5.11) PARTS LIST P 5.21 086B 02 18...
  • Page 58 SECTION V Parts Identification 086BP PRINTER LINKAGE Yellow indicates lubrication Blue indicates removeable threadlocker Green indicates perma- nent threadlocker Figure 5.12 P 5.22 086B 02 18...
  • Page 59 SECTION V Parts Identification 086BP PRINTER LINKAGE (Figure 5.12) PARTS LIST P 5.23 086B 02 18...
  • Page 60 SECTION V Parts Identification 086B MODEL 700P PARTS IDENTIFICATION Refer to SECTION VI for wiring details. Figure 5.13 PARTS LIST P 5.24 086B 02 18...
  • Page 61: Decals And Decal Placement

    Located on the underside of the Electrical enclosure 0D-0727 B Decal - Disconnect Power Electrical enclosure 0D-1756 Decal - Ground 0D-2043 Decal - Kwik Lok Bag Closing Machine 0D-0368 Decal - 0D-1933 Decal - Electrical Panel 115V Inspection Tag 0D-1941 Decal - Electrical Panel 230V 0D-0727 B Decal - Disconnect Power Figure 5.14...
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  • Page 63 SECTION VI Wiring 086B WIRING DIAGRAM FOR MODELS 100, 200, 200P, 600, 600P Figure 6.1 P 6.1 086B 02 18...
  • Page 64 SECTION VI Wiring 086B WIRING DIAGRAM FOR MODEL 700P Figure 6.2 P 6.2 086B 02 18...
  • Page 65 APPENDIX BAG LENGTH FORMULAS TO DETERMINE THE PROPER BAG LENGTH FOR A LOOSE BULK PRODUCT (E.G. Oranges, Potatoes, Sugar, Ice, Macaroni, etc.) FOLLOW THIS PROCEDURE: Fill bag to desired weight using samples of the product to be closed. Close bag with the proper Striplok closure.
  • Page 66 APPENDIX BAGNECK TRIMMER OPERATION AND MAINTENANCE Figure A.2 Figure A.3 The bagneck trimming accessory described here is for use with the 086 Semiautomatic bag closing machine. Its purpose is to shear off the upper bag neck material during the closing cycle. The following information ex- plains how to correctly operate and maintain this op- tional feature.
  • Page 67 APPENDIX Shear blade in operating position Guard mounting screws (2) Figure A.6 Figure A.7 B. REMOVE THE TRIMMER GUARD: (cover removed) (Figure A.6 & A.7) 3. Replace the guard and tighten the mounting 1. Loosen the two guard mounting screws located screws.
  • Page 68 APPENDIX D. REMOVING AND INSTALLING A NEW BLADE (Figures A.8 & A.9): Mark used portion of blade. Note: The shear blade is made of a ceramic material. This material is very hard and therefore quite brittle. Do not attempt to flex the blade as it will break.
  • Page 69 APPENDIX TRIMMER - BAG NECK 00-001038 SPACER - HEX (QTY 4) USE WITH LOW TRIMMER KIT Figure A.10 086B 02 18...
  • Page 70 APPENDIX ® CORPORATION EXECUTIVE OFFICE P.O. BOX 9548 YAKIMA, WA. 98909 ® TELEPHONE: 1-800-688-5945 or (509) 248-4770 FAX: (509) 457-6531 Internet: www.kwiklok.com SUGGESTED SPARE PARTS INVENTORY FOR THE TYPE 086B CLOSER Part no. Description Qty. 0S-006 Spring (silver in color) 0S-012 Spring (gold in color) 0S-117...
  • Page 71: Warranty Policy

    APPENDIX Kwik Lok Corporation WARRANTY POLICY Seller warrants to its end user customers that, for a period of one (1) year following shipment from Seller’s factory, Seller’s equipment will be free from material defects in workmanship or materials. In the event of a breach of the foregoing warranty, the end user customer’s sole and exclusive remedy will be to return the defective equipment or component parts to Seller’s factory prior to the end of such one...
  • Page 72 Kwik Lok Corporation and credit will not be issued. b. If the parts are determined eligible for credit, it will be issued in the amount of the Kwik Lok Corporation invoice less a 20% restocking charge.

This manual is also suitable for:

086b-600p086b-200086b-700p086b-600086b-200p

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