Eaton Carter 64200 Maintenance Manual

Pressure fueling nozzle standard commercial unit

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Eaton Aerospace Business

Conveyance Systems Division

Carter® Ground Fueling

Maintenance Manual

Pressure Fueling Nozzle

Standard Commercial Unit

Model 64200

SM64200

February 2007

APPLICABLE ADDITIONAL MANUALS:

SM44315 Quick Disconnect Assy

SM44646 Hose End Control Valve

SM47013 Hose End Control Valve

SM60129-1 Hose End Control Valve

SM428MISC Miscellaneous Adapter Assemblies

SM427MISC Miscellaneous Adapter Assemblies

SM44642 60427 Type QD Assemblies

SM61154 Dry Break Disconnect Assy

SM64015 Ball Valve

UNDERWIN

FBO OPERATIONS

MODELS

6404

Carter now offers an under

airfield, FBO, use with a ne

for strainer checking, with

break. The underwing noz

utilizes the Carter Unisex C

6404

Underwing Nozzle

Unisex Coupling

and Dust Caps for

671 W. 17th St., Costa

BACK

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Summary of Contents for Eaton Carter 64200

Page 1 SM64200 Eaton Aerospace Business Conveyance Systems Division UNDERWIN February 2007 Carter® Ground Fueling APPLICABLE ADDITIONAL MANUALS: FBO OPERATIONS SM44315 Quick Disconnect Assy SM44646 Hose End Control Valve MODELS 6404 SM47013 Hose End Control Valve Carter now offers an under SM60129-1 Hose End Control Valve...
Page 2: Table Of Contents
SM64200 February 2007 TABLE OF CONTENTS PAGE 1.0 INTRODUCTION ....................3 2.0 EQUIPMENT DESCRIPTION................3 3.0 TABLE OF OPTIONS AND ORDERING INFORMATION ........4 4.0 SAFETY INFORMATION..................6 5.0 SPECIAL TOOLS ....................7 6.0 DISASSEMBLY ....................8 7.0 INSPECTION......................9 8.0 REASSEMBLY ....................10 9.0 TEST ........................11 10.0 ILLUSTRATED PARTS CATALOG ..............12 FIGURE 1 - 64200 PARTS BREAKDOWN ............15 FIGURE 2 64200 - OPTIONS.................16 FIGURE 3, HOLDING BRACKET &...
Page 3: Introduction
SM64200 February 2007 MAINTENANCE, OVERHAUL & TEST INSTRUCTIONS CARTER PART NUMBER 64200 PRESSURE FUELING NOZZLE INTRODUCTION This manual furnishes detailed instructions For the maintenance of options to the basic covering the maintenance and overhaul of 64200 Pressure Fueling Nozzle, refer to Carter Part Number 64200, Pressure Options Table, Section 3.0.
Page 4: Table Of Options And Ordering Information
SM64200 February 2007 • The basic nozzle would be procured The opening lever or handle has under the part number 64200, which been repositioned to make it possible to includes the dust cap. Other options that attach to all aircraft and its operating are available to build a nozzle to specific direction has changed such that it is specifications are listed in the table...
Page 5 SM64200 February 2007 Notes: The part number shown is not complete and must include the spring setting (35, 45 or 55) to achieve a complete number. The type of Hose End Control Valve used will depend upon whether a single or dual HECV, a dry break QD or ball valve is used. Option H is used only with 44646 HECV.
Page 6: Safety Information
SM64200 February 2007 PART 3 One of the numbers below must be included, as Part 3, as indicated above, to specify the type of inlet configuration desired. The nozzle may be ordered with the inlet terminating in an adapter half only if desired.
Page 7: Special Tools
SM64200 February 2007 mechanical stops built into the Body (6) of dripping or otherwise present at the the unit. This stop is also utilized as a connection between the nozzle and the wear strip to prevent wear of the Screws aircraft adapter.
Page 8: Disassembly
SM64200 February 2007 64200ST1 Poppet Adjustment Tool. The above items are available from your Carter • distributor. DISASSEMBLY Remove nozzle from end of hose at required to allow 39 Balls (3) to fall out of quick disconnect. Refer to appropriate hole.
Page 9: Inspection
SM64200 February 2007 Remove Lock Plate (10) and four 6.15 Remove Screws (26) and Arm (27A or Springs (11). B) with parts holding Knob (38) in place. Put aside for later disassembly. Note on Rotate operating Arm (27A or B) to open older nozzles Bearing (36A) may not be nozzle Poppet (19).
Page 10: Reassembly
SM64200 February 2007 exceeding 15% of local wall thickness. diameter or there are obvious worn or flat Use alodine 1200 to touch up bared spots replace it. aluminum. Precisely measure the • Retainer (9) – Carefully inspect for following items. Replace any part that any cracks in the part.
Page 11: Test
SM64200 February 2007 the job easier. There are 22 of the Screws (8). These screws should be balls. torqued to 50 in-lbs. (0.58 m-kg). 8.1.4 When reinstalling the Nose 8.1.9 Reinstall the Bumper (7). Seal (21) care should be taken to 8.1.10 If the Grip (45C), (48), (50) or position it with two lugs placed within Handle Assembly (52) or (94) requires...
Page 12: Illustrated Parts Catalog
SM64200 February 2007 of five times. There shall be no inlet to five psi and hold for one-minute evidence of binding or excessive force minimum. There shall be no evidence required for valve actuation. of external leakage from the nozzle. Leakage Test 9.4.2 Repeat the leakage test at 60...
Page 13 SM64200 February 2007 Item Qty / Used on Spares/10 Part Number Description Assy Option Units/Yr. 220994 Link 221014 Pin, Crank 5702-240-30Z2 Washer D9-437 221005 Shaft 47209 Shaft Assembly, Crank 95606A210 Washer, Thrust MS29513-208 O-ring 10L12-D Bearing (on older units) 10L14-F Bearing, Flanged GF24693C296 Screw...
Page 14 SM64200 February 2007 Item Qty / Used on Spares/10 Part Number Description Assy Option Units/Yr. 44694 Adapter – mates Whittaker QD (Note 3) 44185 Short Male Adapter – for use with 4, 7 option F only (Note 4) 44697 Male Adapter – for use without option F only (Note 4) 64001* Female QD (Note 7)
Page 15 SM64200 February 2007 FIGURE 1 64200 PARTS BREAKDOWN...
Page 16 SM64200 February 2007 FIGURE 2 - 64200 OPTIONS...
Page 17 SM64200 February 2007 FIGURE 3 Holding Bracket, Circular and Stirrup Handle Installations...
Page 18 SM64200 February 2007 CONTINUITY CLIP INSTALLATION FIGURE 5 – POPPET/COTTER PIN INSTALLATION...
Page 19: Kits
SM64200 February 2007 TABLE 2.0 KITS – Kits provided by Carter are a more economical way to obtain recommended parts to overhaul or repair a unit. They also insure that genuine Carter parts are used in such repairs. The following kits are recommended for the various options noted and their content is based on experience.
Page 20 SM64200 February 2007 Notes: Refer to SM44646, SM60129-1 and 47013, as appropriate, for detail information. * Add pressure rating to part number to complete it. The type of hose end control valve used depends upon the rest of the options ordered. Refer to SM44315 for detail information.
Page 21 SM64200 February 2007...