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Metropolitan Industries, Inc. Sump Boss BP2000 Installation & Service Manual

Battery-operated with the smart charger electronic controller
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Sump Boss
Register your product at
www.sumpro.com
INSTALLATION &
SERVICE MANUAL
OPERATION MANUAL
Dated: 9/17/09
Supersedes: None
Document No.: SBossO&M
SUMP BOSS
MODEL BP2000
BATTERY-OPERATED
SUMP PUMP WITH
THE "SMART CHARGER"
ELECTRONIC CONTROLLER
Metropolitan Industries, Inc.
www.metropolitanind.com
Page 1 of 19

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Summary of Contents for Metropolitan Industries, Inc. Sump Boss BP2000

  • Page 1 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 1 of 19 INSTALLATION & SERVICE MANUAL SUMP BOSS MODEL BP2000 BATTERY-OPERATED SUMP PUMP WITH THE “SMART CHARGER” ELECTRONIC CONTROLLER Metropolitan Industries, Inc. Register your product at www.sumpro.com www.metropolitanind.com...
  • Page 2 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 2 of 19 SUMP BOSS Use SUMP BOSS only as described in this manual. Any other use not recommended THE NEW STANDARD IN BATTERY by the manufacturer may cause fire, elec- OPERATED PUMPS &...

  • Page 3: Risk Of Electrical Shock

    Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 3 of 19 Because the SUMP BOSS uses batter- Do not insert or allow foreign objects to ies, both the battery and the power cord enter any ventilation or exhaust openings must be disconnected to neutralize the as this may cause electrical shock and/or SUMP BOSS.
  • Page 4 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 4 of 19 C. CAUTION – Do not dispose of batteries in 4. Spilled electrolyte should be washed a fire. The batteries may explode. down with a suitable acid neutralizing agent.
  • Page 5 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 5 of 19 CARTON CONTENTS Figure A. The second is a short carton labeled “Smart Charger”. This will contain the Your SUMP BOSS system is packaged electronics unit which is attached to the in two separate cartons.

  • Page 6: Installation Instructions

    Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 6 of 19 3. Remove all debris from the sump pit. INSTALLATION INSTRUCTIONS 4. Set the pump in the pit making sure that Proper Pump Placement. Figure B. it is on a flat surface.
  • Page 7 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 7 of 19 2. Adjust the auxiliary float height so that DISCHARGE PIPING AND the float will not turn on this switch until AUXILIARY PUMP/ALARM the water level has surpassed the on FLOAT INSTALLATION level of the main SUMP BOSS float 1.
  • Page 8 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 8 of 19 ADJUSTING FLOAT LEVELS: EXAMPLE FIGURE D If the CO detector alarm sounds, do not Batteries & Carbon Monoxide assume that it is caused by the back- (CO) Detectors up pump’s battery! You may have a All lead-acid batteries used by any back...
  • Page 9 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 9 of 19 NOTE: If the polarity of the terminals “SMART CHARGER” PLACEMENT does not match the above description, AND WIRING. Figures E & F double check to make sure that you are 1.
  • Page 10 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 10 of 19 FIGURE F SUMP BOSS FINAL SYSTEM CHECKLIST. Figures E & F. Before going any further, check the following items: □ Make sure the piping and check valve are tight and secure. □...
  • Page 11 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 11 of 19 SUMP BOSS TESTING AND OPERATION 1. Unplug your primary pump and fill the pit with water until the SUMP BOSS starts pumping. 2. Check to make sure that the pump turns on and off at the desired levels.
  • Page 12 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 12 of 19 AC MODE (Green AC Indicator Light On) 115v AC (Line Power) Screens and Alarm Codes ALARM DISPLAY EXPLANATION Screen One. This means that AC line power is present and the battery is fully charged.
  • Page 13 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 13 of 19 ALARM DISPLAY EXPLANATION 4. The motor is damaged. 5. The brushes are worn out. This would most likely occur in an older unit. See Figure H. CONTINUOUS Screen Six.This...
  • Page 14 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 14 of 19 DC MODE (Green AC Indicator Light Off) 12VDC (Battery Power) Screens and Alarm Codes ALARM DISPLAY EXPLANATION Screen One. This means that the line power has NO ALARM failed and that the Sump Boss is ready to operate off of the battery.
  • Page 15 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 15 of 19 1. The pump cord is not properly plugged into the control unit. 2. The primary switch has failed. 3. The Smart Charger is damaged. This could be caused by a jammed impeller, or motor overheating.

  • Page 16: Brush Replacement

    Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 16 of 19 !!!WARNING!!! Before servicing this pump, always shut off the main power breaker and unplug the control unit. Make sure you are not standing in water and are wearing insulated protective-soled shoes.
  • Page 17 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 17 of 19 1. To defects or malfunctions resulting from failure to properly install, operate, or maintain the unit in accordance with AUXILIARY POWER SYSTEM printed instructions provided. INTRODUCTION: 2.

  • Page 18: Product Improvements

    Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 18 of 19 12. Unit has been used in an outdoor no other remedy shall be available to it. application. Before using, the user shall determine the suitability of the product for his intended 13.
  • Page 19 Sump Boss OPERATION MANUAL Dated: 9/17/09 Supersedes: None Document No.: SBossO&M Page 19 of 19 WARRANTY Coverage and Term. Metropolitan Industries, Inc. (“Metropolitan”) warrants to the original purchaser (the “Buyer”) of each Metropolitan product (the “product”), that any part thereof which proves to be defective in material or workmanship within one (1) year from date of installation or 18 months from the date of manufacture, whichever comes first, will be replaced at no charge with a new or remanufactured part, F.O.B.