Derby LC-9 Operator's Manual

Derby LC-9 Operator's Manual

Zero-turn riding mower
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Print Instructions for Print Vendors (Paper Manuals)
O
PERATOR
TOTAL PAGE COUNT: Less than 45
Paper Size:
• 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press:
• Body - 1-color, 2-sided
• Cover - 1-color, 2-sided
Bindery:
• Staple (2X), Face Trim
TOTAL PAGE COUNT: 45 or greater
Paper Size:
• 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press:
• Body - 1-color, 2-sided
• Cover - 1-color, 2-sided
Bindery:
• Perfect Bind, Face Trim (3 knife)
GENERAL
COVERS:
• Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).
• Check the front cover for the document number (TP 1xx - xxxx - xx - xx - xx)
BODY:
•ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General:
• This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text "THIS PAGE INTENTIONALLY BLANK" are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski in
Ferris Industries Engineering Department at (315) 495-0100 ext. 249.
'
M
S
ANUAL

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Summary of Contents for Derby LC-9

  • Page 1 Print Instructions for Print Vendors (Paper Manuals) ’ PERATOR TOTAL PAGE COUNT: Less than 45 Paper Size: • 11 x 17 • Body - 50 lbs brilliant white offset or equivalent. • Cover - on 80 lbs coated cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock) Press: •...
  • Page 2 THIS PAGE INTENTIONALLY BLANK...
  • Page 3 OPERATOR’S MANUAL The Stallion Zero-Turn Riding Mower mowers are built by Ferris Industries, a Simplicity company. Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 Model: ZT2354 1822408 5/2000 TP 100-7009-00-SL-D...
  • Page 4 Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2000 Ferris Industries All Rights Reserved. Printed in USA.
  • Page 5: Table Of Contents

    Identification Numbers ...2 Safety Rules & Information ...3 Features & Controls ...6 Control Functions...6 Safety Interlock System ...7 Operating the Tractor...8 General ...8 Checks Before Starting ...8 Starting the Engine ...9 Stopping the Rider ...9 Mowing...9 Pushing the Rider by Hand...9 Zero Turn Driving Practice ...10 Mower Removal &...
  • Page 6: Identification Numbers

    Identification Numbers When contacting your Authorized Dealer for replacement parts, service, or information YOU MUST HAVE THESE NUMBERS. FERRIS FERRIS INDUSTRIES, INC. UNNSVILLE, NY 13409 ADE IN THE USA ODEL NO. SERIAL NO. XXXXXXX XXXXXXX IDENTIFICATION NUMBERS Record your model name/number, unit and mower deck manufacturer numbers and engine serial number in the space provided for easy reference.
  • Page 7: General Operation

    Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con- trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 8: Safety Rules & Information

    Safety Rules & Information CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil- dren will remain where you last saw them. •...
  • Page 9: Safety Decals

    SAFETY DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec- tively, we have placed several safety labels on the unit to remind you of this important information while you are...
  • Page 10: Features & Controls

    Features & Controls of the Zero Turn Rider Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Figure 1. Control Locations CONTROL FUNCTIONS The information below briefly describes the function of individual controls.
  • Page 11: Headlight Switch

    D. Parking Brake Handle The parking brake is applied by pulling UP on the park- ing brake handle until it locks over-center. To release the parking brake, push the handle DOWN. E. PTO (Power Take Off) Switch The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage.
  • Page 12: Operating The Zero Turn Rider

    Operating the Zero Turn Rider GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit.
  • Page 13: Starting The Engine

    WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.
  • Page 14: Zero Turn Driving Practice

    Operating the Zero Turn Rider ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler- ates, travels, and steers —...
  • Page 15: Advanced Driving

    Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Executing Turns Figure 7.
  • Page 16: Removing The Mower Deck

    Operating the Zero Turn Rider MOWER DECK REMOVAL & INSTALLATION Removing the Mower Deck NOTE: Perform mower removal on a hard, level surface such as a concrete floor. WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower.
  • Page 17: Installing The Mower Deck

    Installing the Mower Deck NOTE: Perform mower installation on a hard, level sur- face such as a concrete floor. WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. 1. Slide the mower under the tractor. 2.
  • Page 18: Storage

    Operating the Zero Turn Rider STORAGE Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
  • Page 19 Notes...
  • Page 20: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.
  • Page 21: Checking/Adding Fuel

    CHECKING / ADDING FUEL To add fuel: 1. Remove the fuel cap (see A, Figure 2). 2. Fill the tank. Do not overfill. Leave approximately 1” of room in the tank for fuel expansion. Refer to your engine manu- al for specific fuel recommendations. 3.
  • Page 22: Lubrication

    Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figures 16 through 22 as well as the following lubrication points. Grease: • front caster wheel axles • motion control pivots • suspension a-arms • rear deck mounts • deck lift pivots •...
  • Page 23 Figure 19. Suspension Lubrication Top & Bottom, Left & Right Figure 20. Rear Control Pivot Lubrication Figure 21. Lift Pivot Lubrication Regular Maintenance Figure 22. Front Pivot Frame Lubrication (Front location shown, rear grease fitting located through clearance hole in brake cover panel.)
  • Page 24: Battery Maintenance

    Regular Maintenance BATTERY MAINTENANCE Checking the Battery Fluid 1. Raise the seat plate to access battery. 2. Remove the rubber strap and battery box cover. 3. Remove the battery filler cap (A, Figure 23). Fluid must be even with the split ring full mark. If not, add distilled water.
  • Page 25: Servicing The Mower Blades

    SERVICING THE MOWER BLADES 1. Remove mower from the rider. See Mower Installation & Removal. 2. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 3. To remove blade for sharpening, use a wood block to hold blade while removing the blade mounting cap- screw (Figure 24).
  • Page 26 Notes...
  • Page 27: Troubleshooting The Tractor

    TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies.
  • Page 28: Troubleshooting, Adjustment & Service

    Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM Engine runs, but rider will not drive. Rider drive belt slips. Brake will not hold. Rider steers or handles poorly. TROUBLESHOOTING THE MOWER PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking.
  • Page 29: Seat Adjustment

    SEAT ADJUSTMENT See Figure 27. The seat can be adjusted forward and back. Move the lever forward, position the seat as desired, and release the lever to lock the seat into posi- tion. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in two ways. The alignment of the control levers can be adjusted along with the placement of the levers (how close the ends are to one another) can be adjusted.
  • Page 30: Parking Brake Adjustment

    Troubleshooting, Adjustment & Service PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Remove both control covers. 3. Locate the upper brake spring (A, Figure 30). 4.
  • Page 31: Pto Clutch Adjustment

    Figure 33. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 50 hour break-in period and then after every 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed.
  • Page 32: Neutral Adjustment

    Troubleshooting, Adjustment & Service NEUTRAL ADJUSTMENT If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, than it may be neces- sary to adjust the control linkage. NOTE: Perform this adjustment on a hard, level surface such as a concrete floor.
  • Page 33: Mower Adjustments

    MOWER ADJUSTMENTS WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. Gauge Wheels The mower gauge wheels can be placed in two posi- tions depending on the height of cut.
  • Page 34: Hydraulic Pump Drive Belt Replacement

    Troubleshooting, Adjustment & Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see section below for instructions).
  • Page 35: Arbor Drive Belt Replacement

    Arbor Drive Belt Replacement NOTE: Be sure to use only genuine Simplicity replace- ment parts. 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine and lock the parking brake. Remove the key.
  • Page 36: Battery Service

    Troubleshooting, Adjustment & Service BATTERY SERVICE WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. Checking Battery Voltage A voltmeter can be used to determine condition of bat- tery.
  • Page 37 THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Switch Starting Vehicle Battery To Ground MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 45. Jump Starting WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the...
  • Page 38 Notes...
  • Page 39: Lawn Care

    GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition. A healthy and well maintained lawn is better able to resist drought, weeds, and other stresses. But too much maintenance is as detrimental to your lawn as neglect. Proper care for your lawn involves more than just “cutting the grass.”...
  • Page 40: Lawn Care & Mowing Information

    Lawn Care & Mowing Information HOW HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass,...
  • Page 41: When And How Often To Mow

    WHAT MOWING PATTERNS TO USE Always start mowing on a smooth, level area. The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered.
  • Page 42: Mowing Methods

    Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn.
  • Page 43 TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they: COMPOSTING The best way to recycle excess clippings and leave your...
  • Page 44 Lawn Care & Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. CAUSE Blades are not sharp Blades are worn down too far Engine speed is too slow Ground speed is too fast...
  • Page 45 Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE Deck is not leveled correctly Blades are dull or worn Blades are damaged Deck is clogged with grass clippings Deck shell is damaged Mower spindle is bent or loose Blades are installed incorrectly...
  • Page 46: International Symbols

    Common International Symbols Choke Fast (Throttle) Slow (Throttle) Throttle Fuel Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —...
  • Page 47 Notes LC-9...

This manual is also suitable for:

Stallion zt2354

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