CGS Instruments SAM-1950 Operating Instructions Manual
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CGS Instruments SAM-1950 Operating Instructions Manual

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SAM-3000 / SAM 1950
Operating instructions
Language:
Revision:
Issue:
NOTE
Read these operating instructions carefully before assembly,
installation and implementation.
MDZ_M_B_SAM-3000_1.0
CGS ANALYSENTECHNIK
CGS PROZESSANALYTIK
English
Version 1.0
September 2015
These operating instructions are also available as a digital document on:
www.cgs-company.de/downloads/MDZ_M_B_SAM-3000.pdf
Keltenstraße 3
Tel.: +49 8466 / 94 15 - 0
D-85095 Denkendorf
Fax: +49 8466 / 94 15 - 49
sales@cgs-company.de
www.cgs-company.de

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Summary of Contents for CGS Instruments SAM-1950

  • Page 1 SAM-3000 / SAM 1950 Operating instructions Language: English Revision: Version 1.0 Issue: September 2015 NOTE Read these operating instructions carefully before assembly, installation and implementation. These operating instructions are also available as a digital document on: MDZ_M_B_SAM-3000_1.0 www.cgs-company.de/downloads/MDZ_M_B_SAM-3000.pdf CGS ANALYSENTECHNIK Keltenstraße 3 Tel.: +49 8466 / 94 15 - 0 sales@cgs-company.de...

  • Page 2: Table Of Contents

    12.3 Cleaning the control panel ........... . 59 Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015...
  • Page 3 Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 43/79...

  • Page 4: General Information

    You must pay particular attention to all warning and explanatory texts. These are separated from the text and specifically identified by the relevant icons. They provide you with valuable tips for avoiding operating errors and accidents. Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 44/79...

  • Page 5: Intended Use

    The warranty claim expires if the device is not installed, implemented, operated and maintained in accordance with regulations. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 45/79...

  • Page 6: Delivery Information

    Federal Republic of Germany shall apply. When using this product outside the scope of these norms and regulations, you must comply with the norms and regulations valid in the operator's country. Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 46/79...

  • Page 7: Disclaimer

    Only the original text is binding. The text and illustrations do not necessarily reflect the scope of delivery or a possible spare parts order. The drawings and diagrams are not to scale. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 47/79...

  • Page 8: Warnings And Safety Instructions

    If more than one hazard level occurs then the warning representing the highest degree of danger will be used. If a warning triangle is used to warn against personal injury then the same warning can be added to warn against property damage. Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 48/79...

  • Page 9: Packaging And Transport

    5. Keep dry. Since goods of this type should also be protected from high levels of humidity, they must be transported in closed vehicles or containers. 6. Center of gravity. This symbol is intended to provide a clear indication of the position of the center of gravity. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 49/79...

  • Page 10: Transport Inspection

    • Store in a dust-free location! • Avoid mechanical shock and damage. • For longer storage over 3 months, check the conservation measures. In case of aggressive weather conditions, conservation must be renewed if necessary. Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 50/79...

  • Page 11: Installation, Assembly Information

    • No tripping hazards caused by cables that run close to the ground, etc. • Maximum height: 2000 m above sea level Technical prerequisites (supply voltage, gas pressures, etc.) can be found in the Technical Data section. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 51/79...

  • Page 12: Setup And Function

    Free configurable bridge circuits on control PCB compliance individual requirements. So for e.g. the LED’s displays the individual task of function. Optionally the SAM-3000 can be connected to a Profibus. Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 52/79...

  • Page 13: Design And Operating Mode

    PCB integrated. The top of the LED’s the Pushbuttons are implemented in the front plate of the SAM-3000. Depending on expansion stage there are bulkhead unions, flow meters and flow regulators monted at the front plate. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 53/79...

  • Page 14: Dimensional Drawing

    Service Service Zero Gas Zero Gas Span Gas Span Gas Manual Flow 1 Sample Flow 1 Sampling Flow Flow 2 Flow 2 Flow 3 Flow 3 Flow 4 Flow 4 Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 54/79...

  • Page 15: Gas Flow Schematic

    5.4 Gas flow schematic A exemplary gas diagram is shown below: example sample gas 1 sample gas 2 sample gas 3 sample gas 4 to analyser zero gas span gas SAM-3000 Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 55/79...

  • Page 16: Control Pcb

    Used to test the lights on the front panel Green LEDs to display sample gases Yellow LEDs to display service, zero and span gas Red LEDs for FLOW- Sample gas/ or. costomized display variants Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 56/79...

  • Page 17: Design And Operating Mode Of The Control Pcb

    Switches the sample gases LED for the service mode Pushbutton for zero gas Pushbutton for span gas LED for FLOW- Sample gas/ or. costomized display variants Pushbutton for Reset- Sample gas/ span gas Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 57/79...
  • Page 18 5.5.3 Design of both Control PCBs (back view) Micro-fuse Power supply 24 VDC Connection to analyzer SUB-D 9-pin Connection to DCS SUB-D 37-pin Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 58/79...
  • Page 19 1 is in tolerance range or outside of tolerance range. Flow 2 (red): See above „Flow 1“. Flow 3 (red): See above „Flow 1“. Flow 4 (red): See above „Flow 1“. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 59/79...
  • Page 20 GND binary input flow output 24VDC binary input span gas analog output pressure transmitter - binary input zero gas analog output pressure transmitter + binary input sample gas 1 Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 60/79...
  • Page 21 4 contact sample gas 3.1 binary input sample gas 3 contact sample gas 2.2 binary input sample gas 2 contact sample gas 2.1 binary input sample gas 1 24VDC Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 61/79...

  • Page 22: Design And Functions Of Solenoid Valve Manifold

    The other side of the tubule has a blind flange. Alternatively at low con- centrations this flange will be changed by a capillary for a very low split flow. Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 62/79...
  • Page 23 The valve block has a common tubule which is connected to the analyzer. The other side of the tubule has a blind flange. Alternatively at low concentrations this flange will be changed by a capillary for a very low split flow. Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 63/79...
  • Page 24 3. Analyser with Profi bus interface Test gas valve Zero gas valve Analyser SAM-3000 Measuring point valve Profi bus Measuring gas fl ow alarm Bypass fl ow alarm Feedback Controls Measured value Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 64/79...

  • Page 25: Technical Data

    483 x 4HU x 270 mm SAM-1950 241,5 x 5HU x 270 mm Weight By complete expansion stage circa. 7 kg Electrical Power supply 24 V DC connections Fuse M 1,6 A Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 65/79...

  • Page 26: Maintenance & Repair

    Remove the O-ring and take out the filter • Before inserting the new filter and O-ring, clean the contact surfaces of the O-ring so that it can properly seal. Ill. similar Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 66/79...

  • Page 27: Cleaning The Surface

    Clean with warm or hot water (if necessary, add a slightly acidic, neutral or slightly alkaline cleaning agent). Do not use abrasive cleaners or a high-pressure cleaner. Only limited resistance to organic solvents (e.g. alcohol, benzine, etc.). Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 67/79...
  • Page 28 25 - 250 l/h Others Flow and pressure control without Flow controller 18l/h Flow controller 96l/h Flow controller made of SS 96l/h Needle valve Pressure reducer Back pressure regulator with flow meter Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 68/79...
  • Page 29 Pipe design bypass Pipe design with plastic 6mm Without bypass Valve block MVB-S MVB-SP MVB-GC MVB-K MVB-KSP Pilot valves for membran valves Special version LED push button LED indicator LED push button Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 69/79...
  • Page 30 • Power plug (2-pole) [1x] • PVC-hose (for suction) 6mm [1 meter] • Stainless steel nut + ferrule set [according to configuration] • Phillips-head screw (for rack mounting) M6x16 [4x] • Captive nuts (for rack mounting) M6 [4x] Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 70/79...
  • Page 31 1 pcs. Quick coupling plug; RBE 03; internal thread M8x1 1015026 1 pcs. Quick coupling plug; RBE 03; internal thread G 1/8 1015027 1 pcs. Tube fitting set 1/16“ SS 1027699 Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 71/79...
  • Page 32 1 pcs. 1023812 Range 0 - 2.07 bar; 1/4“ NPT; stainless steel / Teflon *PU = Packing Unit - ferrule set = union nut , front clamping ring, back clamping ring Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 72/79...
  • Page 33 Alfons Geyer Geschäftsführer / Managing director CGS ANALYSENTECHNIK Keltenstraße 3 Tel.: +49 8466 / 9415 - 0 sales@cgs-company.de CGS PROZESSANALYTIK D-85095 Denkendorf Fax: +49 8466 / 9415 - 49 www.cgs-company.de Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 73/79...
  • Page 34 Alfons Geyer Geschäftsführer / Managing director CGS ANALYSENTECHNIK Keltenstraße 3 Tel.: +49 8466 / 9415 - 0 sales@cgs-company.de CGS PROZESSANALYTIK D-85095 Denkendorf Fax: +49 8466 / 9415 - 49 www.cgs-company.de Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 74/79...
  • Page 35 Here relevant national and international norms and standard are used. The finished product was examined and controlled in quality insurance system on the basis of technical criteria. Denkendorf, 29.09.2015 Alfons Geyer Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 75/79...
  • Page 36 3, 4, 5, 6/7 relief valve • Verschraubungen 1, 3, 4, 5, 6 fittings • Filterfritten für Magnetventilblock 3, 4, 5 filter frit for solenoid valve block Denkendorf, 29.09.2015 Alfons Geyer Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 76/79...
  • Page 37 - grease, oil and other organic materials (hydrocarbon) - water - laquer, painting systems and other coatings - loose rust, mill scale, filling material, sweat stains and spatters. Denkendorf, 29.09.2015 Alfons Geyer Product: SAM-3000 / SAM-1950 Revision 1.0– Issue September 2015 77/79...
  • Page 38 Product: SAM-3000 /SAM-1950 Revision 1.0 – Issue September 2015 78/79...
  • Page 39 CGS ANALYSENTECHNIK Keltenstraße 3 Tel.: +49 8466 / 94 15 - 0 sales@cgs-company.de CGS PROZESSANALYTIK D-85095 Denkendorf Fax: +49 8466 / 94 15 - 49 www.cgs-company.de...

This manual is also suitable for:

Sam-3000

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