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Summary of Contents for Gillison's Variety Fabrication GVF 1000
- Page 1 Double Sickle Bar Topper-Hedger Owners Manual (Standard Topper-Hedger) Manual Part Number: GH 11990 Model Number: GVF 1000 3033 Benzie Hwy. Benzonia, MI 49616 231-882-5921 Fax 231-882-5637 www.gillisons.com 800-392-6059 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE...
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Page 2: Table Of Contents
Table of Contents TABLE OF CONTENTS INTRODUCTION Maintenance Chart SAFETY V-roller Adjustment General Safety Rules PARTS SECTION General Safety While Operating 7’ Sickle Bars 24 Instruction Decals 7’ Sickle Bar & Tube Assembly 30 Intro to safety 2 7’ Tube Assembly Modifications 7 10’ Sickle Bars 25 Ownership records 10’ Sickle Bar & Tube Assembly Record Retention 10’ Tube Assembly Safety Alert Symbol 12’ Sickle Bars 26 Safety While Operating 6... - Page 3 Lift Cylinder Parts Lock Valve Main Control Valve Main Control Valve Parts HEDGER ACCESSORY KIT G V F WARRANTY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE...
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Page 4: Introduction
GVF Standard Topper-Hedger Manual INTRODUCTION - 1 INTRODUCTION The information in this publication describes the safety requirements, operation, maintenance and servicing of the Gillison Standard Topper-Hedger. Every effort has been made to provide correct and concise information to you, the operator, as available at the date of publication. Your Gillison dealer is available should items in this book or details of your machine not be understood. -
Page 5: Safety
GVF Standard Topper-Hedger Manual - SAFETY SAFETY INTRO TO SAFETY The safety of the operator is one of the main concerns in designing a new piece of equipment. Designers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. -
Page 6: General Safety Rules
GVF Standard Topper-Hedger Manual SAFETY - 3 GENERAL SAFETY RULES FIG. 3: Always keep this manual with the machine. This manual must be made available to the operator of the machine at all times. Special care must be taken to keep this manual safe from the weather and in readable condition. Read this manual carefully and learn how to use the machine correctly. -
Page 7: General Safety While Operating
GVF Standard Topper-Hedger Manual - SAFETY FIG. 6: Additional equipment: A fire extinguisher and first aid kit should be carried with the machine or be kept readily available at all times. Have emergency telephone numbers for immediate access. GENERAL SAFETY WHILE OPERATING CAUTION: READ THIS BOOK IN ITS ENTIRETY PRIOR TO OPERATING MACHINE. Keep the machine properly maintained. Do not operate a machine when it is broken or has missing parts. Make FIG. -
Page 8: Safety While Servicing The Machine
GVF Standard Topper-Hedger Manual SAFETY - 5 SAFETY WHILE SERVICING THE MACHINE Stop the machine. DO NOT service the machine while the engine is running or hot, or if the machine is in motion. DANGER FIG. 8: To prevent serious injury or death from moving parts;... -
Page 9: Instruction Decals
GVF Standard Topper-Hedger Manual - SAFETY Replacement Parts FIG. 10: Where replacement parts are necessary for periodic maintenance and servicing, replacement parts from Gillison’s must be used to restore your equipment to original specifications. Gillison’s will not claim responsibility for installation of unapproved parts and/or accessories and damages as a result of their usage. INSTRUCTION DECALS FIG. -
Page 10: Modifications
GVF Standard Topper-Hedger Manual SAFETY - 7 hydraulic functions, do not trust them, they could fail. When a change of ownership of a GVF Standard Topper-Hedger occurs, it is the responsibility of the Perform scheduled maintenance to ensure optimum seller to notify Gillison’s Variety Fabrication Inc. with performance. -
Page 11: Mounting
GVF Standard Topper-Hedger Manual - MOUNTING MOUNTING INSTRUCTIONS FOR MOUNTING Step One, refer to FIG. 13: 1. Unbolt and remove cutting head from skid. 2. Unbolt pump. 3. Unbolt hedger framework from skid. Step Two, refer to FIG. 14: 1. Slide forks under framework. FIG. 13 2. Chain loop to the top of the forklift mast for lifting. 3. FIG. 15 illustrates the lifting. FIG. 14 FIG. - Page 12 GVF Standard Topper-Hedger Manual MOUNTING - 9 Step Three, refer to FIG. 16: 1. Raise boom with a crane or alternative lift. 2. Support with an angle iron on cylinder. Step Four, refer to FIG. 17: 1. Slide framework under tractor. 2. Install mounting brackets but leave all mounts loose until everything is correctly in position.
- Page 13 GVF Standard Topper-Hedger Manual - MOUNTING Step Six, refer to FIG. 19: 1. Install pump and secure torque arm. Step Seven, refer to FIG. 20: 1. Mount control box. FIG. 19 FIG. 20 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE...
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Page 14: Controls
GVF Standard Topper-Hedger Manual CONTROLS - 11 CONTROLS CONTROL BOX DIAGRAM CAUTION! Read operator’s manual before operation. DANGER! This control panel engages the sickle knives. 1. Sickle On/Off switch 2. Raise Boom, Lower Boom 3. Rotate head Left, Rotate head Right 4. -
Page 15: Operation
GVF Standard Topper-Hedger Manual - OPERATION OPERATION Operating cutting head too fast can damage drive components and decrease cutting performance. (SEE CONTROLS SECTION FIRST) Material being cut must be allowed to get deep enough between the knives. If only the knife tips are doing the cutting, due to excessive operating speed, cutting performance will PRE START UP... -
Page 16: Lubrication & Maintenance
GVF Standard Topper-Hedger Manual LUBRICATION & MAINTENANCE - 13 LUBRICATION & MAINTENANCE MAINTENANCE CHART EVERY EVERY EVERY EVERY EVERY EVERY INSTRUCTIONAL DAILY 2 HOURS 4 HOURS PAGE # HOURS HOURS HOURS HOURS HYDRAULIC SYSTEM Hydraulic Oil change Pg. 14 Change or Hydraulic Oil annually... -
Page 17: Electrical
GVF Standard Topper-Hedger Manual - LUBRICATION & MAINTENANCE INSTRUCTIONS FOR PRESSURE WASHING When pressure washing, protect and DO NOT direct the jet on the following components: Instrument panel, Electrical harness and connections, and Safety decals. HYDRAULIC SYSTEM Hydraulic oil Sight Glass •... -
Page 18: V-Roller Adjustment
GVF Standard Topper-Hedger Manual LUBRICATION & MAINTENANCE - 15 V-ROLLER ADJUSTMENT PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 19: Head Lubrication
GVF Standard Topper-Hedger Manual - LUBRICATION & MAINTENANCE HEAD LUBRICATION PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 20: Frame & Rotate Gear Box
GVF Standard Topper-Hedger Manual LUBRICATION & MAINTENANCE - 17 FRAME & ROTATE GEAR BOX PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 21: Parts Section
GVF Standard Topper-Hedger Manual - PARTS PARTS SECTION GEARBOX DIAGRAM LEFT HAND MOUNT SHOWN RIGHT HAND OPPOSITE Numbers in circles indicate order of assembly PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 22: Gearbox Part Numbers & Description
GVF Standard Topper-Hedger Manual PARTS - 19 GEARBOX PART NUMBERS & DESCRIPTION PART QTY. DESCRIPTION NUMBER 3030 Washer - Lock .500” 7760 Screw - Cap Hex Hd. .313”x1.000” 7761 Screw - Cap Hex Hd. .313”x1.250” 7858 Nut - .500” 7884 Washer - Lock .313” 40082 Grease Fitting - .125 npt 40212 Spacer - Worm 40312 Coupling - Hydraulic 40313 Adaptor - Motor 40315... -
Page 23: Rotate Frame Assembly
GVF Standard Topper-Hedger Manual - PARTS ROTATE FRAME ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 24: Rotate Pin Assembly
GVF Standard Topper-Hedger Manual PARTS - 21 ROTATE PIN ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 25: Head Box Assembly
GVF Standard Topper-Hedger Manual - PARTS HEAD BOX ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 26: Clamp Assembly
GVF Standard Topper-Hedger Manual PARTS - 23 CLAMP ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 27: 7' Sickle Bars
GVF Standard Topper-Hedger Manual - PARTS 7’ SICKLE BARS PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 28: 10' Sickle Bars
GVF Standard Topper-Hedger Manual PARTS - 25 10’ SICKLE BARS PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 29: 12' Sickle Bars
GVF Standard Topper-Hedger Manual - PARTS 12’ SICKLE BARS PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 30: 7' Tube Assembly
GVF Standard Topper-Hedger Manual PARTS - 27 7’ TUBE ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 31: 10' Tube Assembly
GVF Standard Topper-Hedger Manual - PARTS 10’ TUBE ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 32: 12' Tube Assembly
GVF Standard Topper-Hedger Manual PARTS - 29 12’ TUBE ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 33: 7' Sickle Bar & Tube Assembly
GVF Standard Topper-Hedger Manual - PARTS 7’ SICKLE BAR & TUBE ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 34: 10' Sickle Bar & Tube Assembly
GVF Standard Topper-Hedger Manual PARTS - 31 10’ SICKLE BAR & TUBE ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 35: 12' Sickle Bar & Tube Assembly
GVF Standard Topper-Hedger Manual - PARTS 12’ SICKLE BAR & TUBE ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 36: Rh & Lh Push Arm Assemblies
GVF Standard Topper-Hedger Manual PARTS - 33 RH & LH PUSH ARM ASSEMBLIES PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 37: Cam Wheel And Shaft Assembly
GVF Standard Topper-Hedger Manual - PARTS CAM WHEEL AND SHAFT ASSEMBLY PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 38: Gvf 1000 Standard Hedger Parts - Main Frame
GVF Standard Topper-Hedger Manual PARTS - 35 GVF 1000 STANDARD HEDGER PARTS - MAIN FRAME PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 39: Hydraulic System Components
GVF Standard Topper-Hedger Manual - PARTS HYDRAULIC SYSTEM COMPONENTS Needle Valve H 1108 Relief Valve GH 11951 Standard Main Control Valve GH 11961 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... - Page 40 GVF Standard Topper-Hedger Manual PARTS - 37 Hydraulic System Components Continued Torque Arm GH 11624 Filter Head GH 11604 Sight Glass G 1071 Filter GO 13180 Proportionator Suction GH 11960 Strainer GH 11299 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE...
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Page 41: Pto Pump
GVF Standard Topper-Hedger Manual - PARTS PTO PUMP PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 42: Head & Rotate Motor
GVF Standard Topper-Hedger Manual PARTS - 39 HEAD & ROTATE MOTOR Head Motor Part Number GH 11485 Rotate Motor Part Number GH 11486 H Motor - 158, R Motor - 146: Seal Kit Part Number O 60564 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 43: Lift Cylinder
GVF Standard Topper-Hedger Manual - PARTS LIFT CYLINDER GH 11304 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 44: Lift Cylinder Parts
GVF Standard Topper-Hedger Manual PARTS - 41 LIFT CYLINDER PARTS GH 11304 (17298C) LIFT CYLINDER Drawing #: Part #: Description: Qty.: 00080647 Plug Stl Pipe GH 11930 Seal Kit 2.5 Ram 12671X 14264X Primer (Red) 2.9 oz 00082464 Lock Nut, 7/8-14 005446 Piston - 3.00 OD 17378C Cyl Body - 3in ID 17381B Ram 2.5 w/c 11194B... -
Page 45: Inch Bore Cylinders
GVF Standard Topper-Hedger Manual - PARTS 2 INCH BORE CYLINDERS PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 46: Inch Bore Cylinder Parts
GVF Standard Topper-Hedger Manual PARTS - 43 2 INCH BORE CYLINDER PARTS 2 INCH BORE CYLINDERS H 1225 = 2 X 4 H 1240 = 2 X 12 H 1230 = 2 X 6 H 1242 = 2 X 24 H 1235 = 2 X 8 H 1244 = 2 X 36 Drawing #:... -
Page 47: Inch Bore Cylinders
GVF Standard Topper-Hedger Manual - PARTS 3 INCH BORE CYLINDERS PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 48: Inch Bore Cylinder Parts
GVF Standard Topper-Hedger Manual PARTS - 45 3 INCH BORE CYLINDER PARTS 3 INCH BORE CYLINDERS H 1247 = 3 X 6 H 1260 = 3 X 16 H 1245 = 3 X 8 H 1273 = 3 X 24 H 1250 = 3 X 10 H 1275 = 3 X 36 H 1255 = 3 X 12... -
Page 49: Main Control Valve
GVF Standard Topper-Hedger Manual - PARTS MAIN CONTROL VALVE PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 50: Main Control Valve Parts
GVF Standard Topper-Hedger Manual PARTS - 47 MAIN CONTROL VALVE PARTS Part Number: GH 11961 Line Section Description Part No. LH Inlet AC(YG3-120) 612205004 Cutter Bar SD6/P-SAE Section 5EL1067001 8ES3 Control Kit 5V08027 Spool 3CU2225015 GH 11977 Deutsch 12 Vdc Coil 4SOL412112 P3T Plug XTAP524280 Mid Outlet CS1-SAE-10... -
Page 51: Lock Valve
GVF Standard Topper-Hedger Manual - PARTS LOCK VALVE Lock Valve Number Description 3CO2620300 G3/8 Body 3COR227360 Valve Body 3FLA336075 Flange 3MOL107230 Spring 3OTT311160 Pin 3PIS216450 Piston 3TAP319180 Plug 3TAP324260 Plug 4ANE813212 13.16x1.2 Parbak 4GUA111324 OR 2.4x11.3 4GUA112418 OR 12.42x1.78 4GUA117218 OR 17.17x1.78 4RON421613 Washer 4VIT605013 M5x12 Screw 4VIT605041 M5x40 Screw PREVIOUS... -
Page 52: Control Box
GVF Standard Topper-Hedger Manual PARTS - 49 CONTROL BOX Part Item # in Diagram Qty. Number Description GH 11962 Assy. Control Box & Harness (std. hedger) GH 11978 Switch, Head Motor, V61D1D GH 11984 Machine Screw, 6-32 X ¼” SS Slotted GH 11979 Label, Hedger Control Boxes GH 11980 Harness, Hedger (for control box) GH 11981 Encloser, Formed (hedger control boxes) 2,3,4,5... -
Page 53: Hedger Accessory Kit
GVF Standard Topper-Hedger Manual - PARTS HEDGER ACCESSORY KIT PART NUMBER: GH 11937 KIT INCLUDES: Quantity Part Number Item Description GH 11348 Knife N 4297 3/8-24 x 5/8 FHCS Torx GH 11855 Torx Drive SP 7008 Adhesive/Sealant 271 PREVIOUS FIRST PAGE NEXT PAGE LAST PAGE PAGE... -
Page 54: G V F Warranty
GVF Standard Topper-Hedger Manual WARRANTY - 51 G V F WARRANTY Gillison’s Variety Fabrication, Inc. will replace or repair at GVF option, any GVF manufactured item that is, in the opinion of GVF, defective in material or workmanship for a period of 1 year or 1,000 hours, whichever comes first, from the date of purchase, and is returned to the GVF plant or service center at the expense of the customer. This warranty is made expressly in lieu of all other warranties expressed or implied. The Warranty Registration card must be completed in full and returned to GVF within thirty (30) days of date of delivery to qualify for this warranty.
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