Table of Contents LB 6775 Table of Contents About this Operating Manual ................7 Some Prior Remarks ...................... 7 Storage Place ........................ 7 Target Group ........................ 7 Validity of the Operating Manual ................8 Structure of the Operating Manual ................8 Copyright ........................
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Table of Contents LB 6775 Detector Device Modem .................... 56 Software installation ....................57 Install Service Modem ....................59 Software ........................60 AppFracturing ......................61 Identification ......................62 Communication ......................63 Detector Basic ......................64 Plateau ........................66 Current Loop ....................... 68 Voltage Loop ......................
1 About this Operating Manual About this Operating Manual Some Prior Remarks The product is handed over to you by the manufacturer BERTHOLD TECHNOLOGIES GmbH & Co. KG in a complete and functionally reliable condition. This operating manual illustrates how to: •...
Version and release date of this operating manual can be found in the bottom of each page. Modification service is not performed by the manu- facturer BERTHOLD TECHNOLOGIES GmbH & Co. KG. The manufacturer reserves the right to make changes to this operating manual at any time without stating reasons.
LB 6775 1 About this Operating Manual Symbols Used Structure of Warnings Signal Word Source and consequence Explanation, if required Prevention In case of emergency • Warning symbols: (warning triangle) draws attention to the hazard. • Signal word: indicates the severity of danger.
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1 About this Operating Manual LB 6775 NOTICE If this information is not observed, deterioration in the operation and/or prop- erty damage may occur. IMPORTANT Sections marked with this symbol point out important information on the prod- uct or on handling the product.
LB 6775 1 About this Operating Manual Symbols Used on the Device Read the operating manual Please observe the instructions in this operating manual. Direct voltage The device is operated with direct voltage and may only be connected with a direct voltage source.
1 About this Operating Manual LB 6775 Conformity The company Berthold Technologies GmbH & Co. KG hereby declares in its sole responsibility that the design of this product in the distributed form complies with relevant EU directives stated in the original declaration of conformity.
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2 Safety Manual / Explosion Protection Manual LB 6775 (bg) Инструкции за безопасност за употреба в потенциално експлозивни райони. Това ръководство за безопасност е и на разположение на официалните езици на Европейския съюз. (cs) Bezpečnostní pokyny pro použití v oblastech, kde hrozí nebezpečí výbuchu. Tato příručka s bezpečnostními pokyny je k dispozici i v úředních jazycích Evrospké...
2 Safety Manual / Explosion Protection Manual LB 6775 General Instructions This safety manual provides operating instructions in accordance with Directive 94/9/EG and the explosion protection standards named in the declaration of con- formity, the National Electrical Code (NEC: ANSI/NFPA 70) and the Canadian Elec- trical Code (CEC).
• Operation without the safety precautions provided by the manufacturer. • Manipulation or avoidance of existing safety equipment. BERTHOLD TECHNOLOGIES GmbH & Co. KG shall only accept liability for/guarantee the conformity of the device to its published specifications. If the product is used in a way which is not described in the present manual, the device's protection is compromised and the warranty claim becomes invalid.
2 Safety Manual / Explosion Protection Manual LB 6775 Qualification of the Personnel NOTICE A minimum requirement for all work on or with the product would be employ- ees with general knowledge who are instructed by an expert or authorised per- son.
NOTICE Repair of explosion-proof components Spare parts may only be fitted by the service of Berthold Technologies GmbH & Co. KG or by persons authorised by Berthold. If this is not possible, you must re-place the entire detector or send it in for repair to the manufacturer.
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2 Safety Manual / Explosion Protection Manual LB 6775 Explosion protection and temperature limits Explosion Protection and Environmental Conditions EPS 15 ATEX 1 068 X IECEx EPS 15.0064X FM17US0273X Inspection documents FM17CA0137X FM18US0067X FM18CA0031X Degree of protection IP66 according to IEC 60529 Type 4X 80 kPa (0.8 bar) to 110 kPa (1.1 bar)
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LB 6775 2 Safety Manual / Explosion Protection Manual Overview of explosion protection concepts LB 6775-..-BA-..-..-..Design LB 6775-..-JA-..-..-..LB 6775-..-..-..-..- Equipment LB 6775-..-..-..-..-1..LB 6775-..-..-..-..-3..2..Protection Concept not intrinsically safe Housing (exclusive) Ex “d” (flameproof enclosure) Ex “t” (dust ignitionproof)
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2 Safety Manual / Explosion Protection Manual LB 6775 Detector Versions for Hazardous Locations: Divisions (NEC /CEC installations) LB 6775-..-GA-..-..-..Design LB 6775-..-JA-..-..-..LB 6775-..-..-..-..- Equipment LB 6775-..-..-..-..-1..LB 6775-..-..-..-..-3..2..Location Class I, Division 1 Groups A, B, C, D Protection Technique “XP“...
LB 6775 2 Safety Manual / Explosion Protection Manual Explosion concept Zone 1,2 / Zone 21,22 Source / shielding Class I, II, III, Zone 1 Detector Class I, II, III, Division 1 Cable gland or sealed conduit Measurement line Zone 0,1 / Zone 20,21...
2 Safety Manual / Explosion Protection Manual LB 6775 Installation • Observe local regulations and install in accordance with manufacturer's specifi- cations and the relevant standards and rules. • Observe installation instructions of threaded joints (conduits, adapters and ca- ble glands).
• Only such threaded joints should be permitted that at least technically meet the standard level listed on the cover page of LB 6775 EC-type examination certifi- cate. • Threaded joints must have at least degree of protection IP65 or Type for 4X for HazLoc location “Divisions”...
2 Safety Manual / Explosion Protection Manual LB 6775 Operation • Further operation is not allowed if: o the detector is damaged. o threads on the housing are corroded. o the housing of the detector is heavily corroded. o cable glands / conduits are corroded or damaged.
LB 6775 2 Safety Manual / Explosion Protection Manual Explosion Protection Design The electronics are located in space, which is enclosed by the housing and the base in the protection type Ex "d" / Ex "t" / "XP" / "DIP".
HazLoc zones only. Detector LB 6775-..-..-..-..-….2 (1/2” NPT) can be used in HazLoc Zonen and HazLoc divisions. ATEX / IECEx Cable Glands The threaded joints used can be recognised by the imprint of the ex-identification, colour and thread size of the threaded joints. The corresponding torques are taken from the following tables.
2 Safety Manual / Explosion Protection Manual LB 6775 2.10 Maintenance and Visual Inspection Cover Gable gland Base O-Ring Fig. 4 Detector Housing with Connection head IMPORTANT During commissioning, maintenance or repair, always use the check lists in chap- ter 2.11 and 2.12, in order to document the accuracy and completeness of your work.
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LB 6775 2 Safety Manual / Explosion Protection Manual Seals If the cover or the housing is opened, the corresponding seals should be examined and replaced if necessary. Cleaning Make sure that the cable glands and the name plates are not damaged during cleaning.
2 Safety Manual / Explosion Protection Manual LB 6775 2.11 Plan for Visual Inspection of the Detector IMPORTANT If you answer any of these questions with "No", you must make a note of the measures you have taken to remedy this deficiency in the last column. Before you take the detector into operation, make sure to verify the correctness of the measures with your explosion protection officer again.
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LB 6775 2 Safety Manual / Explosion Protection Manual Examination of the screw connections (cable glands, adapters, sealing plugs) Measures Are the screw connections suitable for the environmental conditions? Is the permissible temperature range of the screw connections suitable for the tem-...
2 Safety Manual / Explosion Protection Manual LB 6775 2.12 Plan for the Control of the Connection IMPORTANT If you answer any of these questions with "No", you must make a note of the measures you have taken to remedy this deficiency in the last column. Before you take the detector into operation, make sure to verify the correctness of the measures with your explosion protection officer again.
LB 6775 3 System Description System Description Measuring Principle The device is used for non-contacting and continuous determination of the density of a product by applying radiometric measuring technology. For this purpose, the radiation of radioactive material is quantitatively measured. If the radiation pene- trates the measuring container (e.g.
Fig. 5 Components of LB 6775 Detectors Software The LB 6775 detectors are distributed with software already installed. Storage Store the devices in a dry area (no dew), in the dark (no direct sunlight) in a clean locked room. Bear in mind the permissible temperature range when storing.
NOTICE The applicable national regulations of the country of use have to be observed! NOTICE Only clamping devices approved by Berthold Technologies GmbH & Co. KG should be used to install the device. NOTICE The device may only be operated if permanently installed.
4 Installation LB 6775 Unpacking/Scope of Delivery The product will be delivered completely configured according to the purchase or- der. Check your delivery for completeness and damage according to your order. Please report missing, defective or incorrect parts immediately. Operation site The detector is suitable for outdoor use.
LB 6775 4 Installation Installation on a Pipeline There are clamping devices for different pipe diameters and irradiation angles for installing a detector on a pipeline. An example is shown in Fig. 6. For the detailed description of the clamping devices and the associated dimension drawings, refer to the operating manual of the corresponding clamping device.
5 Electric Installation LB 6775 Electric Installation Cables and Lines • Observe local regulations and install in accordance with manufacturer's specifi- cations and the relevant standards and rules. • Observe installation instructions of threaded joints (conduits, adapters and ca- ble glands).
• Only such threaded joints should be permitted that at least technically meet the standard level listed on the cover page of LB 6775 EC-type examination certifi- cate. • Threaded joints must have at least degree of protection IP65 or Type for 4X for HazLoc location “Divisions”...
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5 Electric Installation LB 6775 To connect the device use min AWG 24 (0,2mm²) and max. AWG16 (1,5mm²). Fig. 7 Connecting Terminal Name Description Pulse_Out + Analog Puls out 0 – 10 V / 0/4 – 20 mA + Pulse_Out - Analog Puls out 0 –...
5 Electric Installation Connection to evaluation unit LB 47x The LB 6775 detector is connected to the evaluation unit LB 47x via the RS485 ter- minals. Connect the lines according to assignment to the terminal panel (Fig. 8) or clamp blocks (Fig. 9).
6 Operation LB 6775 Operation The LB 6775 detector can be configured via the LB 47x evaluation unit or via the service modem. IMPORTANT Note the operating manual LB 475 for the configuration via the evaluation unit LB 47x. Detector Device Modem With the help of the Detector Service Modem, the detector can be connected to a PC to check it in a workshop, for updates and parametrization.
LB 6775 6 Operation Software installation The PC software provides access to the software of the detector. The setup file stored is located on the CD. Installation Wizard Installation process User data Message "Installation successful" Installation folder Desktop Icon Installation parameters Fig.
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6 Operation LB 6775 Install Software: Double-click "setup.exe" to start the installation. The installation wizard opens (item 1). Click on <Next>. Enter a user name or company name and click on <Next>. Click the <Change> button to change the installation folder (item 3).
LB 6775 6 Operation Install Service Modem Fig. 12 Install Service Modem Install the software before connecting the Detector Service Modem (see chap- ter 6.2). Connect the Service Modem transformer to a power supply. Connect the Service Modem with the PC.
LB 6775 6 Operation Communication NOTICE It is not recommended to change any parameters in this window unless you really know what you are doing. Wrong settings can cause malfunction of the detector communication. Input field “MODBUS ID” Input field “Parity”...
6 Operation LB 6775 Detector Basic IMPORTANT Usually there are no changes required in this window if the detector is in normal operation. Changes of the below parameters can cause detector malfunction! Input field “Control Mode” Display field “Max. Temp. [°C]”...
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LB 6775 6 Operation Manual V_bias [V] Fixed HV if “Manual” (60 - 80 V). Actual V_bias [V] Actual bias voltage. Temperature [°C] Actual measured electronic temperature. Max [°C] Maximal measured electronic temperature. Min [°C] Minimal measured electronic temperature. Pulses per Second Auxiliary Pulses counted and averaged in auxiliary channel.
6 Operation LB 6775 Plateau The plateau shows if the detector is working stably. A plateau measurement is therefore only carried out when the measured value drifts, or other doubts exist about the function of the detector. A plateau measurement can help narrow down the possible cause of the problem.
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LB 6775 6 Operation Start VBias [V] Lower voltage for plateau curve. At this voltage the plateau recording will start. Stop VBias [V] Upper voltage for plateau curve. At this voltage the plateau recording will stop. Sampling Time [s] Time used for sampling of each point. Should not be smaller than 20s.
6 Operation LB 6775 Current Loop NOTICE The detector output is either a voltage or a current output. It is pre-configured according to your order. If the measurement is operated according to Namur, the standard current values 3.8 and 20.5 mA must be set.
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LB 6775 6 Operation Feedback Value [mA] Actual measured output current (2 – 22 mA). Lower Range [mA] Set the lower range value of the current output (default 3.8 mA). Upper Range [mA] Set the upper range value of the current output (default 20.5 mA).
6 Operation LB 6775 Voltage Loop NOTICE The detector output is either a voltage or a current output. It is pre-configured according to your order. Drop down menu “Monitoring” Button <Test Mode> Display field “State” Input field “Test Value [V]”...
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LB 6775 6 Operation Feedback Value [V] Actual measured output voltage 0 – 10 V. Output Value [V] Calculated voltage to output 0 – 10 V (setpoint). Error Value [V] Voltage outputted if failure is detected (0 | 10 V).
6 Operation LB 6775 Calibrate output NOTICE For calibration of the output, a voltage measurement device (not included in the scope of delivery) is required, which is connected to the output. Analog Puls out 0 – 10 V / 0/4 – 20 mA + Analog Puls out 0 –...
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LB 6775 6 Operation Write measured value to “Upper Cal. Point”. Click on the button <Trim Offet>. New check the “Feedback Value”. It should now display the voltage you en- tered as test value. (a few oscillations around the “Test Value” are normal) The calibration of the upper calibration point has been performed.
6 Operation LB 6775 Event Log The Event Log page displays all reportable events in chronological and tabular form. If an event occurs the event with the highest priority is displayed. Click the <Acknowledge> button to confirm an event requiring manual confirmation.
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LB 6775 6 Operation Event List System events are classified in • FAILURE (F) • OUT OF SPECIFICATION (S) • FUNCTION CHECK (C) • MAINTENANCE REQUIRED (M) FAILURE (F) Fatal device error. Usually, the current output is set to fault current.
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6 Operation LB 6775 Event List (Continued) (EVENT)Number Description Cause Action Class S 501 DAC cali- Internal system Powercycle device. If bration failure. not successful perform factory reset. If the event remains it could be caused by a defec- tive hardware. Contact Berthold service.
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LB 6775 6 Operation Event List (Continued) (EVENT) Description Cause Action Class Number F 512 V_bias failure Error in genera- Check V_bias settings. tion of V_bias Reboot device. If not successful perform fac- tory reset. If the event remains it could be caused by a defective hardware.
6 Operation LB 6775 Reset Button <Software Reset> (Reboot) Button <Factory Reset> Fig. 24 Page “Reset” Reboot The device will be rebooted. Reset All device’s parameters will be set to their default values. 63039BA2, Rev. 01, 07/2018...
7 Maintenance LB 6775 Maintenance Visual Inspection Regularly perform a visual inspection. Check the housing of the detector for dam- age visible outside and for proper seating of the plug. Initiate immediate appro- priate measures if you discover damage during visual inspection.
LB 6775 8 Decommissioning Decommissioning WARNING Danger of injury by falling loads Never stand underneath a lifted or suspended load, keep at a safe distance. Only use tested sling gear components appropriate for the transport weight. Exclusively use the provided fixing possibilities (lifting brackets) for attach- ...
8 Decommissioning LB 6775 Disposal CAUTION Toxic! The product contains electronic components containing toxic substances that are harmful to health. The device is to be disposed of according to applicable legal regulations by a specialised waste management company. If the product has been used, you can dispose of it through a waste management company in accordance with the statutory provisions.
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LB 6775 LB 6775 Technical Information Technische Information 63039TI Rev. No.: 01, 07/2018...
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Radiometric Detector for System Integration Multiphase Flow Metering and others LB 6775 is a modern, high-tech radiometric detector, utilizing first-class SiPM technology and exquisite quality to achieve superior performance and a life span that meets even subsea criteria. It is specifically designed for system integrators to be incorporated in Multiphase Flow Meters or other advanced measuring systems.
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Technical Information – LB 6775 Technische Information - LB 6775 Technical Data Technical Data Mechanical Design Mechanischer Aufbau Housing Stainless Steel 1.4404 (316L) Gehäuse Edelstahl 1.4404 (316L) Scintillator NaI-crystal; Ø 40 mm, H: 50 mm Szintillator NaI-crystal; Ø 40 mm, H: 50 mm...
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Technical Information – LB 6775 Technische Information - LB 6775 Detector Temperature, Actual High Voltage and setting (Auto, Fixed), All measurement thresholds, see and acknowledge detector errors and warnings, internal damping time constant, Modbus address, part no., HW and SW version, serial number.
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Technical Information – LB 6775 Technische Information - LB 6775 Parameter List Paramaterliste Coil Adress Description Value Coil Adresse Beschreibung Wert If set to 1, the device will be rebooted. Afterwards returns this value back to 0. 0 = OFF...
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Technical Information – LB 6775 Technische Information - LB 6775 Input Register Adress Reg.Size Type Description Value Eingangsregister Adresse Registergröße Beschreibung Wert Actual calculated V bias value Actual Float bias Aktuell ermittelter V bias Wert Minimal measured electronic temperature Min. Temperature...
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Technical Information – LB 6775 Technische Information - LB 6775 Number of stop bits for Modbus communication. Stop Bits 1 - 2 Anzahl der Stop-Bits der Modbus-Kommunikation. Date of occurrence of actual indexed event entry in event log. (Number of...
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Technical Information – LB 6775 Technische Information - LB 6775 Input Register Adress Reg.Size Type Description Value Eingangsregister Adresse Registergröße Beschreibung Wert Actual state of Voltage Loop state machine. 0 = NORMAL 1 = TEST (Reboot deactivates test mode 2 = CHECK HIGH...
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Technical Information – LB 6775 Technische Information - LB 6775 Reg.Size Holding Register: Adress Type Description Value Register Holding Register: Adresse Beschreibung Wert größe Reserved HV controlling 0 = AUTO method Detector Work Mode Short 1 = MANUAL HV Steuerungs-...
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Technical Information – LB 6775 Technische Information - LB 6775 Time constant used for averaging of „Live Cps“ if application’s work mode is normal Time Constant Float 0.1 s Verwendete Zeitkonstante bei Mittelwertbildung der„Live Cps“ beim Arbeitsmodus „Normal“ 0 – MODBUS initial Communication Work 1 –...
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Technical Information – LB 6775 Technische Information - LB 6775 Extension of output current range according Upper Range (Current to NAMUR NE-43. Float 20,0 - 20.5 mA Loop) Wertebereich der Ausgangsspannungs gemäß to NAMUR NE-43. Reserved Function transfers application’s result to...
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Technical Information – LB 6775 Technische Information - LB 6775 Value measured with external voltmeter and usually used for gain calibration of voltage loop. Upper Cal. Point (Voltage Wert der mit einem Float Loop) Messgerat gemessen wird und normalerweise für Verstärkungskalibrierung...
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Technical Information – LB 6775 Technische Information - LB 6775 Reg.Size Holding Register: Adress Type Description Value Registerg Holding Register: Adresse Beschreibung Wert röße Extension of output current range according Lower Range (Current to NAMUR NE-43. Float 3.8 - 4.0 mA...
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Technical Information – LB 6775 Technische Information - LB 6775 Drawing Maßbild 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 Mounting Options Montagemöglichkeiten 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 Connection plan Anschlussplan 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 Declaration of Conformity Konformitätserklärung 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 Certificates Zertifikate ATEX Certificate 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 IECEx Certificate 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 ATEX Zertifikat 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 IECEx Zertifikat 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 FM Certificates Of Conformity FM-Konformitätsbescheinigungen 63039TI Rev. 01, 07/2018...
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Technical Information – LB 6775 Technische Information - LB 6775 63039TI Rev. 01, 07/2018...
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