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VWR Puranity PU 15 Instruction Manual

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VWR Puranity PU 15
INSTRUCTION MANUAL
Version:
1
Issued:
18.03.2013
i

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Summary of Contents for VWR Puranity PU 15

  • Page 1 VWR Puranity PU 15 INSTRUCTION MANUAL Version: Issued: 18.03.2013...
  • Page 2 Legal Address of manufacture Belgium VWR International bvba Researchpark Haasrode 2020 Geldenaaksebaan 464 B - 3001 Leuven Tel.: 016 385 011 Fax: 016 385 385 E-mail: customerservice@be.vwr.com Country of origin Germany...
  • Page 3 Puranity PU 15...
  • Page 4 Preface Dear Sir or Madam In deciding to purchase an ultrapure water system from the Puranity PU 15 series, you have selected a high-quality product. Before you start to install and work with your Puranity PU 15 system, please carefully read the information that is given in these operating instructions on how it is to be installed and operated.

  • Page 5: Table Of Contents

    7. Describtion of how the systems functions ..........10   7.1 Flow chart for Puranity PU 15 ..................10  7.2 Flow chart for Puranity PU 15 UV/UF ................11  7.3 Flow chart for Puranity PU 15 UV ..................12 8. Installation .................... 13  ...
  • Page 6 11.2 OEM Menu: ........................27  11.2.1 Setting the limiting temperature for the system: ............27  11.2.2 Setting the rinsing time: ................... 28  11.2.3 Changing the disinfection time: ................28  11.2.4 Setting the interval time for the pump: ..............28  11.2.5 Setting the interval rinse time: ................. 29  11.2.6 Setting the real-time clock: ..................

  • Page 7: Symbols & Conventions

    The information provided in these operating instructions is only valid for the system which has the serial number which is to be entered on the front page. Please enter the serial number* of your Puranity PU 15 system in space provided on the front page.

  • Page 8: Package Contents

    2. Package contents Ultrapure water systems are carefully controlled and packed prior to dispatch, but damage could still possibly occur during transport. Carrying the system by hand is always to be by two people. Do not throw or tip the system. Examination on receipt Check the completeness of the goods received against the delivery note.

  • Page 9: Safety Information

    3. Safety information For your own safety, please observe the above safety precautions!  Each system of the Puranity PU 15 series is a modern ultrapure through out water system, exclusively designed for the purification of tap water of drinking water quality.

  • Page 10: Warning

     If neither a floor drain is not is available, then proceed as follows during longer system standstills (e.g. long holidays):  Switch the system off (unplug the mains plug).  Shut off the supply of water to the ultrapure water system. Do not re-start the system with the water supply still in the shut off condition, as the pump would then suffer damage.

  • Page 11: Use

    4. Use 4.1 Intended use Puranity PU 15 ultrapure water systems are a reaction to actual user needs, the continually increasing requirements that water of ultrapure quality must fulfill, the increasingly strict demands resulting from technological advances and the need for user-friendly systems and complete solutions.

  • Page 12: Accessories & Spares

    5. Accessories & spares Puranity PU 15 ultrapure water system versions with performances of up to 1.5 l/min are available as follows: Article no.: 171-1100 Puranity PU 15 Standard (Standard system) Article no.: 171-1101 Puranity PU 15 UV/UF (Standard system + UV-Photooxidation + Ultrafiltrationmodule) Article no.: 171-1102...

  • Page 13: Spares

    5.1 Spares Article designation Article no. Filter cartridge 171-1104 Sterile filter 171-1105 Ultrafiltration module 171-1106 Circulation pump 171-1107 Replacement UV-lamp 171-1108 UV-Booster 171-1153 Feedwater conductivity measuring cell 171-1109 Ultrapure water conductivity measuring cell 171-1177 Temperature sensor 171-1111 Pressure reducer 171-1112 Check valve 171-1113 Ultrapure water dispensing valve...

  • Page 14: Specifications

    Dimensions Height: 545 mm Width: 305 mm Depth: 300 mm Weight: Puranity PU 15 Standard approx. 17 kg Puranity PU 15 UV/UF approx. 17 kg Puranity PU 15 UV approx. 17 kg Water connectors Feedwater Hose, 8 mm o.d./ R 3/4“...
  • Page 15 Electrical connections / external switched mode power supply Input voltage AC 100 – 240 V, 50 – 60 Hz, 5 – 3.8 A Output voltage DC 24 V, 3.8 A System connection DC 24 V, 80 W Potential-free contact max. 30V, 2A Protection Class Class II (external SMPS certified as Class I) Airborne sound emission...

  • Page 16: Describtion Of How The Systems Functions

    A pump forces this feedwater through UV-photooxidation (only with Puranity PU 15 UV and Puranity PU 15 UV/UF) and a filter cartridge. Following this, the water is further pumped through an ultrafiltration module (only with Puranity PU 15 UF and Puranity PU 15 UV/UF) and on past a special conductivity measuring cell equipped with temperature compensation which continuously measures the conductivity.

  • Page 17: Flow Chart For Puranity Pu 15 Uv/Uf

    7.2 Flow chart for Puranity PU 15 UV/UF A-F1 Filter cartridge A-F2 Sterile filter A-F3 Ultrafiltration module A-P1 Circulation pump A-UV1 UV-photooxidation QIA 300 Feedwater conductivity QIA 303 Ultrapure water conductivity TIA 500 Temperature sensor Pressure reducer Check valve Dispensing valve...

  • Page 18: Flow Chart For Puranity Pu 15 Uv

    7.3 Flow chart for Puranity PU 15 UV A-F1 Filter cartridge A-F2 Sterile filter A-P1 Circulation pump A-UV1 UV-photooxidation QIA 300 Feedwater conductivity QIA 303 Ultrapure water conductivity TIA 500 Temperature sensor Pressure reducer Check valve Dispensing valve Solenoid rinsing valve...

  • Page 19: Installation

    8. Installation 8.1 Installation area Take the following criteria into consideration when selecting the installation area:  Feedwater pressure, not below 0.1 bar, not above 6 bar. The feedwater pressure must not be allowed to go above 6 bar. Install an additional pressure reducer when the feedwater pressure is higher.

  • Page 20: Installation

    3) Connection power supply 4-pin 24V DC 4) Sterile filter 5) Filter cartridge Proceed as follows to install and start your Puranity PU 15 ultrapure water system:  Either stand the system on the intended surface or hang it on a wall using the wall- mount which is available as an accessory.
  • Page 21  Use the 8 mm o.d. rinse water hose supplied to make a pressureless connection from the system (2) to the waste drain.  When the sterile filter which is standardly supplied is to be put to use, screw it to the outlet of the dispensing valve (R 1/4"...

  • Page 22: Mounting The Power Pack (Voltage Supply)

    8.3 Mounting the power pack (voltage supply)  Whenever possible, mount the power pack on the wall to the left or right of the  ultrapure water system where it is freely accessible.  Stick the universal holder which is supplied in the assembly kit to the back of the power pack as shown in the above Figure.

  • Page 23: Wall Mounting (Option)

     Plug the nylon S8 dowels that are with supplied in the holes. Screw the 6 x 40 mm screws that are also with supplied in the dowels.  Lift the Puranity PU 15 system (2 people are required for this) and hang the back side of it on the wall bracket.

  • Page 24: Putting The System Into Operation

    9. Putting the system into operation Allow the system to warm up to, or to cool down to, room temperature before starting it up for the first time. Check that all hose connections have been made as specified in the "Setting up the system"...

  • Page 25: Instruction For Use

    10. Instruction for use Shows actual Display of the ultra Is of no interest in this operating mode pure water version, - - - ppb is of the system. resistance shown. Shows the volume of ultra pure water that would be Temperature dispensed while it measurement...

  • Page 26: The System Control

    11. The system control General information A press on the ON/OFF-key causes the system to run in the Interval operating mode (see Interval mode). Interval operation then starts up automatically every 0.5 hours and runs for the set length of time to ensure the high ultrapure water quality.

  • Page 27: Menu

    11.1 Menu 11.1.1 Feedwater conductivity After a single press on the menu-key, the feedwater conductivity can be read and the limiting value of the feedwater conductivity can be set. The fault message that flashes in the fourth line of the display when the feedwater limiting value is exceeded is "Limit value feed"...

  • Page 28: Uv-Lamp Operating Time And Intensity

    11.1.3 UV-Lamp operating time and intensity: Not active in this version. The display shows: UV-time 0000 h UV-intensity 11.1.4 Filter cartridge operating time counter: The operating time counter for the filter cartridge can be set in this menu by a fourth press on the menu-key and the entry of a valid serial number for the filter cartridge.

  • Page 29: Disinfection

    During rinsing, the display shows: Rinse 30 sec. 11.1.6 Disinfection A sixth press on the menu-key gives you the possibility of carrying out disinfection. The command “Disinfection cartridge. Install one” is shown when this menu-prompt is confirmed with Enter. After confirming this with Enter, disinfection is carried out. The pump runs for the disinfection time that has been set in the OEM-menu.

  • Page 30: Display Of Fault Storage

    After disinfection, the display shows: filterset Press enter 11.1.7 Display of fault storage: A seventh press on the menu-key calls the fault storage. Confirmation with Enter allows you to look through the faults in the fault storage. Should several faults have occurred, then two faults, each with date and time, are shown in the display.

  • Page 31: Data Print Out

    11.1.8 Data print out Not active in this version. The display shows: Print out? Press enter 0000 11.1.9 Unlocking the system An nine press on the menu-key in this menu brings you to the “Code” menu. To prevent unauthorized access to the settings in the system control, changes to the settings can only be carried out when a correct code from the Assignment Table that follows is entered and confirmed with the Enter-key.
  • Page 32 Table for assigning permissible code numbers for unlocking the system Printer Code no. Person output 0001 0002 0003 0004 0005 0006 0007 0008 0009...

  • Page 33: Oem Menu

    11.2 OEM Menu: Basic settings and limiting values can be changed in this menu. To make changes in the OEM menu, system control must previously be unlocked. Calling the OEM menu: Simultaneous pressing of the Interval-key and the Nonstop-key calls the OEM menu. Following this, the prompt "OEM menu Press Enter"...

  • Page 34: Setting The Rinsing Time

    11.2.2 Setting the rinsing time: Basic setting: 30 sec. Setting range: 10 - 60 sec. The display shows: OEM-Menu Rinse time 30 sec. 11.2.3 Changing the disinfection time: Basic setting: 30 min. Setting range: 15 - 90 min. The OEM menu prompt C display shows: OEM-Menu Disinfect.

  • Page 35: Setting The Interval Rinse Time

    11.2.5 Setting the interval rinse time: Basic setting: 0.5 sec. Setting range: 0.1 - 2 sec. The display shows: OEM-Menu Rinse interval 0.5 sec. 11.2.6 Setting the real-time clock: Basic setting: The actual date Setting range: 1 - 12 Months, 1 - 31 Days, 0 - 24 h, 0 - 60 min. The display shows: OEM-Menu Day 30 Month 12...

  • Page 36: Selecting The Language

    11.2.8 Selecting the language: Basic setting: English Setting range: English, French, German The display shows: OEM-Menu Language English 11.2.9 Switching units: Basic setting: Resistance MΩxcm Setting range: Resistance MΩxcm, Specific electrical resistance MΩxcm The display shows: OEM-Menu µS/cm / MΩxcm MΩxcm 11.2.10 Switching temperature compensation on/off: Basic setting:...

  • Page 37: General Maintenance

    12. General maintenance Regular maintenance of your system ensures that the value of it is maintained. We recommend that you select a service contract with a service company which has been expressly authorized. You then have the certainty of a high operational safety and reliability. NOTE! To ensure that system will work reliably for a long time, it must be checked, serviced and cared for at regular time intervals in accordance with these operating instructions!

  • Page 38: Maintenance Intervals

    12.1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance: Material Flow chart no. Article no. Interval* Filter cartridge A-F1 171-1104 12 Months 0.2 µm sterile filter A-F2 171-1105 12 Months...

  • Page 39: Change The Filter Cartridge

    12.2 Change the filter cartridge The filter cartridge must be replaced when the limiting value which you have set for the ultrapure water is exceeded. It must also be replaced after disinfection of the system. Replace the filter cartridge with a new one as follows: Please note that you sanitize the system each time when the filter is replaced.

  • Page 40: Disinfection Procedure

    Micro-Chlor disinfectant to avoid possible health hazards! Proceed as follows to disinfect your system: Switch the Micro-/ Puranity PU 15 system off. Shut off the supply of feedwater to the system and open the dispensing valve so that pressure in the system is completely released.
  • Page 41 Switch the system off. Shut off the supply of feedwater to the system. Remove the disinfectant cartridge (as under "Changing the filter cartridge" in the Operating Instructions for the system). Connect the new filter cartridge in the system (as under "Changing the filter cartridge"...

  • Page 42: Change The Ultrafilter

    12.4 Change the ultrafilter Proceed as follows to change the ultra filter 1. Switch the Puranity PU 15 system off. 2. Shut off the supply of feedwater to the system and open the dispensing valve so that pressure in the system is completely released.

  • Page 43: Change The Uv Lamp

    12.5 Change the UV lamp Proceed as follows to change the UV-lamp 1. Switch the Puranity PU 15 system off. 2. Shut off the supply of feedwater to the system and open the dispensing valve so that pressure in the system is completely released.

  • Page 44: Equipment Disposal

    13. Equipment disposal This equipment is marked with the crossed out wheeled bin symbol to indicate that this equipment must not be disposed of with unsorted waste. Instead it's your responsibility to correctly dispose of your equipment at lifecycle -end by handling it over to an authorized facility for separate collection and recycling.

  • Page 45: Trouble Shooting

    14. Trouble shooting Fault Cause Remedy The system does not start - No supply of power - Provide power Dispensing not possible - Feedwater tap is closed - Open the feedwater tap - Feedwater and rinse water - Correct the connections connections are mixed up - Feedwater pressure - Increase feedwater pressure...
  • Page 46 Fault message: - Filter cartridge exhausted - Replace with new filter - Limiting value set too low cartridge (art.-no.: 09.2005) "Lim. va.pure w." - Check and suit the limiting value Fault message: - UV-Lamp operating time - Replace the UV-lamp has been exceeded (art.-no.

  • Page 47: Technical Service

    • Complete technical service contact information • Access to VWR’s Online Catalogue, and information about accessories and related products • Additional product information and special offers Contact us For information or technical assistance contact your local VWR representative or visit.

  • Page 48: Warranty

    (2) years from date of delivery. If a defect is present, VWR will, at its option and cost, repair, replace, or refund the purchase price of this product to the customer, provided it is returned during the warranty period.

  • Page 49: Appendix

    17. Appendix 17.1 Terminal assignment...

  • Page 50: Maintenance Record

    17.2 Maintenance record (Please keep this maintenance record carefully updated, as correct keeping of it is a condition of the guarantee) Address of customer: Location: Type of system: Serial number: Year made: Date Resistance Resistance Quantity of Temperat UV-Lamp Last filter Last of feedwater of ultrapure...
  • Page 51 Local VWR offices in Europe and Asia Pacific Austria Germany Poland VWR International GmbH VWR International GmbH Labart Sp. z o.o. Graumanngasse 7 Hilpertstrasse 20a A VWR International Company 1150 Wien D - 64295 Darmstadt Limbowa 5 Tel.: 01 97 002 0 Tel.: 0180 570 20 00*...

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