SAM CARBIS SOLUTIONS GROUP, LLC TCG-1000 Instruction Manual

Manually operated gangway

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INSTRUCTION MANUAL

FOR

MANUALLY OPERATED

TCG-1000 GANGWAY

REVISED 5/19/2017

PAGE 1

Table of Contents

Summary of Contents for SAM CARBIS SOLUTIONS GROUP, LLC TCG-1000

Page 2 Section 4)…………………………….…………………………………………………………………………..PRODUCT DESCRIPTION Section 5)…………………………………..……….……………………………………………………….……………………….ASSEMBLY Section 6)………………………………..………….…..………………………………………………………………………….OPERATION Section 7)………………………………..….……...………………………………………………………………………...MAINTENANCE Section 8).…..………………..….…...…..….…..………………………………………..EXTENDED INSPECTION ADDENDUM Section 9)…...……………...…….….…………………………………………..MANUAL BRAKE ADJUSTMENT ADDENDUM Section 10)……….………………………….…….……….……………………….………..LIFT RESISTING DEVICE ADDENDUM Section 11)……………..……………….…………………………………………………………DRAWINGS AND SPECIFICATIONS REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 2...
Page 3: Read This First
(i.e., tennis balls), etc. can enhance the driver’s skill in spotting the truck. See FIGURE 1-1 below for the effects of variable truck spotting positions. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 3...
Page 4 TCG-1000. This blocks access either the HIGH position or to the hatch and also creates a fall the LOW position based hazard. upon the site-specific needs. FIGURE 1-1 REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 4...
Page 5 Lubricate stainless steel bolts and nuts prior to tightening. Avoid the use of impact speed wrenches. If one is used, a slower speed will allow heat to dissipate as the connection is tightened. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 5...
Page 6: Important Safety Information
Carbis equipment properly deployed, supported, and secured. Personnel must not access Carbis equipment during any controlled operation. Nonessential personnel must stay clear of Carbis equipment during any controlled operation. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 6...
Page 7 SAFETY SIGN DESCRIPTIONS Following are the descriptions of the safety signs that appear on the equipment described in this manual. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 7...
Page 10: Mechanical Equipment
The TCG-1000 Series Gangway requires assembly before use. See section 5) ASSEMBLY for instructions. The load capacity for Carbis series TCG-1000 gangways is 500 lbs.
Page 11 (10) Each gangway includes a specific serial number located on the left-hand side of the first tread and is visible when the gangway is stored. FIGURE 4-1 MODIFIED GANGWAY REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 11...
Page 12 For any TCG-1000 that has been modified, or that includes the addition of ancillary components not otherwise identified above, see project-specific drawings that reflect the modification or addition. c) OPTIONAL TCG TRACK AND CARRIAGE WITH TCG-S910.1 TRACK LOCK MECHANISM TRACK AND CARRIAGE See FIGURE 4-2 and FIGURE 4-3 below.
Page 14 Brackets that are bolted or welded to a platform, either surface mounted or underslung below the platform structure, support the female pivot-mounting sleeve. The pivot-mounting system can also be modified to retrofit an existing pivot support bracket. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 14...
Page 16 “LIFT HERE” labels posted on the outside faces of the top horizontal cross members of the outboard uprights as identified in FIGURE 5-0 below. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 16...
Page 17: Site Preparation
Any deviation preferred by the erector/rigger must be in conformance with the above- referenced standards, codes, and practices. See Final/Assembly Drawing for Carbis-supplied components and hardware lists. Foundation anchor bolts to be supplied by customer. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 17...
Page 18 Disengage the chains from holding the gangway in the stored position, and reposition the chains with the next to the last link engaged in the slot of the chain lock to begin operation. FIGURE 5-1 REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 18...
Page 19 5-2 below. Gangway and cage type may vary from that shown; however, the bolting arrangement and configuration are the same. Refer to the Final Drawings and/or Assembly Drawings to determine the site- specific cage position requirement. FIGURE 5-2 REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 19...
Page 20: Operation
Operator must be certain that nonessential personnel are clear of Carbis equipment during any controlled operation. Operator must not place Carbis equipment in motion while occupying the same equipment. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 20...
Page 21 Failure to comply with these cautions COULD result in personnel injury or damage to equipment. NOTICE The gangway should be in the stored position, with the gangway locked, before spotting any vehicle. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 21...
Page 22: Operating Sequence
Maintenance immediately. Failure to follow instructions, or any attempt to dislodge obstructions, may result in severe injury or death. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 22...
Page 23: Maintenance
Inspection of springs should include a check of the number of coils wound around the spring clip on each end; a minimum wind of two full coils is required. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 23...
Page 24 SPRING ADJUSTMENT AND REPLACEMENT To adjust spring tension or replace a spring, follow the instructions noted below: REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 24...
Page 25 The following procedure applies to all Carbis pneumatically operated and manually operated TCG-1000, TCG-2000, and TCG-2500 Series gangways with single or double foot locks: For safety reasons, make sure the system is properly locked and tagged to prevent inadvertent gangway operation during the foot lock adjustment procedure.
Page 26 THIS UNIT IS EQUIPPED WITH AN AUTOMATIC BRAKE TO PREVENT THE GANGWAY FROM TRACKING WHILE DEPLOYED. Apply this label to the lower portion of the left- hand upright of the gangway base tread. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 26...
Page 27 BRAKE PADS CARBIS-SUPPLIED WARNING LABEL BASE TREAD SIDE PLATE BRAKE PAD BOLT HOLES PIVOT ARM CARBIS-SUPPLIED MOUNTING HARDWARE CARBIS-SUPPLIED HOUSING MOUNTING HARDWARE EXTENSION SPRING FIGURE 7-1 REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 27...
Page 29: Manual Brake Adjustment Addendum
(a) Turning the clamp clockwise will tighten the brake engagement, which will increase the braking strength. (b) Turning the clamp counterclockwise will loosen the brake engagement, which will decrease the braking strength. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 29...
Page 30 For any assistance, replacement parts, comments, or questions, call Carbis’ Customer Service Department at 1-800-845-2387. Please have your model number, serial number, or drawing number available to expedite your request. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 30...
Page 31 The TCG Gangway LRD (Lift Resisting Device) Lever Arm Release Handle instructions contained within this addendum apply to Carbis Manually Operated TCG Gangway Series TCG-1000, TCG-2000, and TCG-2500. The Lift Resisting Device is designed to impede the gangway from being inadvertently or prematurely raised while the top of the vehicle is occupied by operating personnel.
Page 32 Make certain that the foot lock has engaged the bolt of the foot lock mechanism. From this point, follow the remaining steps in the standard manual. REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED PAGE 32...
Page 34: Drawings And Specifications
11) DRAWINGS AND SPECIFICATIONS a) GENERAL The following pages include standard drawing dimensions and material types depicted in a combination of drawing views and charted information for various models of TCG-1000 gangways. TCG-1000 GANGWAY MOUNTING SPECIFICATIONS REVISED 5/19/2017 © SAM CARBIS SOLUTIONS GROUP, LLC, 2017, WITH ALL RIGHTS RESERVED...