Table of Contents
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Table of Contents
Summary of Contents for Pinnacle Systems, Inc. NSD-TR-01
- Page 1 Safety Mat System Installation Operation Manual...
- Page 2 Rev. 2.3...
- Page 3 NSD Safety Mat System Installation and Operation Manual Pinnacle Systems, Inc. 3715 Swenson Avenue St. Charles, IL 60174 P/N: 28-045r2.3 Customer Service: 630-443-8542 (CST) (Please have Model #, Serial #, and Software Rev # Available) Sales and Marketing: 800-569-7697 (EST) •...
- Page 4 Proper Use and Limitations Limitation of Liability The NSD Safety Mat System is critical for operator In the event of any claim for breach of any obligations safety. Repairs should only be made by factory of manufacturer under any order, whether expressed authorized personnel.
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Page 5: Table Of Contents
3. External Relay Checking ..........................6 Wiring Diagrams 1. NSD-TR-01 (Metal Box) Controller ......................7 1. NSD-TR-01 (Metal Box) Controller - Older boards PRIOR to Rev 10 ............8 2. NSD-DR-01 (Basic DIN-rail) Controller .......................9 3. NSD-DR-04 (DIN-rail with diagnostics) Controller ..................10 NSD-DR-04 (DIN-rail with Diagnostics) Accessible Connections .................11 NSD-DR-04 (DIN-rail with Diagnostics) Board Connector Layout ................12... -
Page 6: Overview
(i.e., 24VDC), the signal going back into the NSD control unit will not be an AC signal The NSD-TR-01 (metal box) and NSD-DR-01 (basic and the relays will de-energize. DIN-rail) are alike in that they use discrete logic circuits to detect the mat. -
Page 7: Specifi Cations
Specifi cations NSD Safety Mat System NSD-TR-01 NSD-DR-01 NSD-DR-04 Controller Controller Controller (Basic DIN-rail) (DIN-rail with Diagnostics) (Metal Box) Enclosure: NEMA 12, 13, IP 54 NEMA 1, IP 32 NEMA 1, IP 32 Input Power: 120VAC +/- 10% @ 3 watts... -
Page 8: Dimensions
Specifi cations NSD Safety Mat System Dimensions NSD-TR-01 (Metal Box Controller) Board (NSD-TR-B1): 5” x 7” plate with 4 holes 4-1/4” x 6-1/4” on center. 127mm x 177.8mm with 4 holes 107.95mm x 158.75mm on center (NSD-TR-01): 8”h x 6”w x 3.5”d (4” x 8-3/4” holes), NEMA 12, 13 203.mm x 152.4mm x 88.9mm (101.6mm x 222.25mm holes) -
Page 9: Installation And Operation
2) Locate the safety mat in the desired location. Controller Installation For future reference, install the mat with the label side up. NSD-TR-01 (Metal Box) Controller 3) Slide the black wire raceway component under the mat edge (Part #M002). Refer to Figure 1 IMPORTANT: The NSD-TR-01 Controller below for proper component positioning. -
Page 10: Nsd-Dr-01 (Basic Din-Rail) Controller
Installation and Operation NSD Safety Mat System 1) Mount the NSD-TR-01 (metal box) where you 4) Wire your Stop circuit to Terminals 7 and 10. can get access to it without having to step on Place jumper between Terminals 8 and 9 (see the mat. -
Page 11: Operation
Place jumper across JP4 EXT to activate this feature (see Page 10 for wiring diagram). Manual/Automatic Reset NSD-TR-01 (Metal Box): If nothing is attached to Terminals 14-15-16-17, then the NSD Controller will automatically reset itself. If you have a push button, simply remove all four of these wires from their terminals. -
Page 12: Wiring Diagrams
Installation and Operation NSD Safety Mat System Wiring Diagrams NSD-TR-01 (Metal Box Controller) 4 mounting holes (#8 screws) Push “Clear” button to Reset 7.0" mat control. Mat Control will Auto-Reset 6.25" is both N.C. contacts are disconnected. Power ON External Status... -
Page 13: Nsd-Tr-01 (Metal Box) Controller - Older Boards Prior To Rev 10
Installation and Operation NSD Safety Mat System Wiring Diagrams NSD-TR-01 (Metal Box Controller) - Diagram below is for older boards PRIOR to Rev 10. 4 mounting holes (#8 screws) Push “Clear” button to Reset 7.0" mat control. Mat Control will Auto-Reset 6.25"... -
Page 14: Nsd-Dr-01 (Basic Din-Rail) Controller
Installation and Operation NSD Safety Mat System NSD-DR-01 (Basic DIN-rail Controller) Optional Remote 24vdc Status indicator lights NOTE: Manual Relay Latching Reset: Mat Wiring for Mat Styles “W” and “P” are Wire Terminal #2 to #16 and use the Green ZONE shown above (Blue, White, Black, Brown) RESET button to reset Mat Wiring for Mat Styles “X”... -
Page 15: Nsd-Dr-04 (Din-Rail With Diagnostics) Controller
Installation and Operation NSD Safety Mat System NSD-DR-04 (DIN-rail Controller with diagnostics) External Relay Checking (optional usage) NOTE: Terminal #6 (INPUT/OUTPUT PLUG) is internally connected to Terminal #1 (POWER/OUTPUT) plug. This allows Terminal #6 to provide +24v to the lights for the RSD (Remote Status Display). NOTE: Canadian market wiring is black, red, red, black with 18-guage wiring size. -
Page 16: Nsd-Dr-04 (Din-Rail With Diagnostics) Accessible Connections
Installation and Operation NSD Safety Mat System NSD-DR-04 (DIN-rail Controller with diagnostics) Accessible Connections Diagnostics display plug (used by remote status display option) The Plug is located under the top cover on the left side of the controller External: POWER/OUTPUT PLUG Terminal No. -
Page 17: Nsd-Dr-04 (Din-Rail With Diagnostics) Board Connector Layout
Installation and Operation NSD Safety Mat System NSD-DR-04 (DIN-rail Controller with diagnostics) Board Connector Layout J2,J26 MAT INPUT #1 thru #4 JP1,2 NUMBER OF MATS SELECTION DIAGNOSTICS DISPLAY (remote) MANUAL J120 POWER/OUTPUT JP4-6 EXT, AUX1, AUX2 D13,14 Safety relay output on (closed) +12v supply Auxiliary relay output on +5v supply... - Page 18 Appendix “A” Troubleshooting NSD-TR-01 (Metal Box) PROBLEM: NSD control will not go green when NSD-DR-01 Controllers (Basic DIN-rail) reset, all internal indicators are on Cause(s): 1) Object on mat is keeping control PROBLEM: No indicators are lit RED. 2) Short in either the mat or external...
- Page 19 Appendix “A” Troubleshooting PROBLEM: Zone 1 relay off, should be on PROBLEM: Serial data corrupted Cause(s): Relay found in the wrong state; circuitry Cause: Electrical noise getting into the control failure or relay failure. box causing one of the computer to reset.
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Page 20: Devicenet (For Nsd-Dr-04 Only
Appendix “A” Troubleshooting DeviceNet Network adjustable EPR_RATE timer (default= 10sec for explicit connection, none for Applicable for the DIN-rail (with diagnostics) only bit-strobe) Vendor ID code = 0459 The EPR (Extendend packet rate) timer is set in 250msec increments. A value of less than 250 will Diagnostics Display keep the connection forever. -
Page 21: Operational Safety
Appendix “B” Safety Guidelines for Management Safety Guidelines for Management 8. No employee should be given a work assignment that he does not fully understand. Only properly Operational Safety instructed and thoroughly trained personnel 1. Appoint a Safety Coordinator to be responsible should be assigned to work on or with any for safety regulations, requirements, and machine. -
Page 22: Safety Enforcement
Appendix “B” Safety Guidelines for Management 14. When designing point of operation guarding, the manufacturing process should be weighed heavily in favor of operational safety. 15. Establish safe and convenient material handling methods and procedures. 16. Post in convenient areas the names, addresses, and phone numbers of physicians and hospitals, and members of the organization who are to be called in case of emergency. - Page 23 WARRANTY LIMITATION OF LIABILITY In the event of any claim or breach of any obligations Manufacturer warrants that this product will be free from defects in material and workmanship for a period of one of manufacturer under any order, whether expressed or year from the date of shipment thereof.
- Page 24 Customer Service: (630) 443-8542 Sales and Marketing Offi ces United States We have designed our equipment to the very highest Pinnacle Systems, Inc. performance and safety standards known to the current technological state of the art, as evidenced by P.O. Box 100088 our U.S.A.
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