Summary of Contents for Jeil Mtech Co., Ltd. Marksman MK-100N
- Page 1 (MK-100N User Manual) North America Master Distributor Mercury Marking Devices TEL: 800-269-9305 FAX: 951-674-5674 Web-page: www.mercurymarking.com E-mail: sales@mercurymarking.com...
- Page 2 Index (General information) (Installation) Function and operation of program Handling of Keyboard F1 (M_MANU) MODE F2 (A_MARK) MODE F3 (Edit) MODE F4 (File) MODE F5 (Setup) MODE F6 (Test) MODE F7 (Font & Plt) MODE F8 (Communication) MODE Control to the marking machine with a PC Drawing up of PLT File by AUTO-CADR14 Maintenance and Mending Supplement...
- Page 3 Thank you for purchasing Jeil M-tech`s CNC DOT PIN Marking Machine TO maximize the efficiency for operating CNC DOT PIN marking machine, read the details in this manual. If there are any problems not mentioned in this manual, please inquire us and we will answer you as soon As possible.
- Page 4 MARKING HEAD MK100-115 (Standard type) MK100-115J (Dust cover) MK200 (Circumference) MK-GUN (Portable) MARKING CONTROLLER MCU-100N (New controller) MK-200B...
- Page 5 Accessories Common CABLE Cable 15M CDC-20 Dip switch New NF-8785 T-300...
- Page 6 MARKING PIN LP-06 LP-10 LP-15 PH-16 LP-10 pin for Gun PLP-10 DIA_90D...
- Page 7 Composition of Marking system Composition and application of CNC Marking Machine Jeil Mtech has got certificate that ISO 9001, CE Mark and Many kinds of domestic Certificates. Marksman LCD화면 www.pinmarking.com M CU-100N Display PIN SEL. SD CARD 전원스위치 L P/SC KEY BOARD 키보드함...
- Page 8 (Installation) Matters to be attended to before installation Main source of electricity: AC220Volt, 1ph, 3Ampare Cable connection: All cables need to be installed by being connected fast without being bent or Twisted. Install Punch Head Installation should take place so that the distance between the Pin and the punching face should be 3.5~4.5mm with a deviation of ±10mm/ Valid marking distance: At PH16, 3.0~5.0mm.At LP10, 5.0~8.0mm Valid air pressure: At PH16, 4.0kg/cm...
- Page 9 Please read the following before executing the program <FUNCTION Keys> F1: M_MENU (Manual marking mode) indicated the function key of controller. F2: A_MARK (Automatic marking mode) Marking mode. Includes status window for the location and produced amount of the block data for the Puncher.
- Page 10 BLOCK, PATTERN, FILE, MODEL Terms are the same. The definition of line is the number of rows in each block. When adjusting and inputting the punched details and conditions and press “Enter”, it inputs Automatically. Turn off the MCU for all screens. Exception) Punching or connecting with the Host, turn the main power off when it works finished.
- Page 11 SELECT: SPACE_BAR: Convert key when you select the mode during data marking F9: SIMULATION: Test mode (not real marking) MARK: The function is that copy the data and input. F10: HOME: The function is that Return to start point. (Same to Reset function) F11: MARK UP TO: This function allows you to set a number of how many pieces of your product to be marked.
- Page 12 But in that case operating by PLC BINARY, it marks according to PLC signal. MARK UP TO: This function allows you to set a number of how many pieces of your product to be marked. If you set this number as mark up to [00000100] and when reached this number, the system will stop automatically the marking operation.
- Page 13 If you want to use this mode, you make the DIP switch 5 of main board in controller turn off. F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [AUTO MARKING MODE] BLK NO.
- Page 14 F1 : M_MENU F1 : M_MENU F2 : A_MARK F2 : A_MARK F3 : EDIT F3 : EDIT F4 : FILE F4 : FILE F5 : SETUP F5 : SETUP F6 : TEST F6 : TEST F7 : LOAD F7 : LOAD F8 : COMM F8 : COMM [EDIT MODE]...
- Page 15 Delicate adjustment of X and Y value on F3 mode. 0152 When press the + 0152 0151 Press 0151 X:0150 Y:0150 X : 0150 Y : 0150 (After move the cursor like the above ) 0149 Press - 0149 0148 When press the - 0148 Put the cursor on the coordinates [0000] and press + and –...
- Page 16 Editing the multi line X3:140mm X2:120mm ZERO POINT X1:100mm X-AXIS 030401 234567 4.8mm(Pitch) As above, if input the moving distance of X (100mm) and Y (50mm) on the F3: EDIT MODE. Marking pin is located to HD4 and a datum point is a lower letter. The other location can be modified as above.
- Page 17 ZERO POINT CX:75mm X-AXIS Check! Please input the marking data value within the marking area. You have to input the value less than marking Area. The X/Y coordinates are always smaller than the Radius. If it is wrong, you can see some signal “LIMIT ERROR”...
- Page 18 ZERO POINT CX:75mm X-AXIS 기준점 Check! When W+ and W- are used to mark at once and you want marking to be marked the same area. You have to select that R value of W- more Than R value of W+ and letter size of an R value. (Because a datum point is a lower letter.) F3 screen: Cy- Cylindrical marking F1 : M_MENU...
- Page 19 ) in the index marking * R: 0150 (Radius of tube MK-200 INDEX 마킹작업 방향 적용모델: MK-200, MK-073 Y-Axis Motor If in this case CH: 050 PX: 050 PX: 050 X: 0100, Y: 0200 D: Y+, you can mark the data According to circumference.
- Page 20 2D has a good function which store a lot of data more than 1D bar code. 2D is recognized by 2D reader and 2D can be stored a lot of data. Therefore it is suitable to the mark of the automated line. In this mode, when it marks the inputted data and number.
- Page 21 F3화면: PLC SEQUENCE EDIT MODE (F3 key twice) F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [SEQUENCE EDIT] SOOO // H / B000 /H SOO1 // H / B001 /H SOO2 // H / B002 /H SOO3 // H / B003 /H...
- Page 22 <MARKING DATA LOAD> F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [MARKING DATA LOAD] FILE NAME [ FILENAME DATA TIME >< NO FILE > STATUS [ F4 : MARKING DATA SAVE The function that in advance stored marking data, load to the SD memory card.
- Page 23 <SEQUENCE FILE STORE> F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [SEQUENCE FILE LOAD] FILE NAME [ FILENAME DATA TIME >< NO FILE > STATUS [ F4 : SEQUENCE FILE SAVE The function, the stored sequence file of the controller that you setting up on the F3 mode, loads...
- Page 24 <ALL SETUP LOAD> F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [ALL SETUP LOAD] FILE NAME [ FILENAME DATA TIME >< NO FILE > STATUS [ F4 : SEQUENCE DATA SAVE The function that to load setting value in controller stores to the SD card.
- Page 25 F5 (SETUP) Screen: PARAMETER F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [ SETUP MODE] MARK SPEED [ 02000 ] MOVE SPEED [ 10000 ] ACCEL.
- Page 26 Like the above, if you input the only time of work, working time is divided by itself, and then first letter of worker`s name is also marked automatically. (In 3 shifts case) F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST...
- Page 27 F6 (TEST) Screen: Test mode. Check the marking machine whether it works well or not. F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [ TEST MODE] X_HOME X_LIMIT Y_HOME...
- Page 28 F7screen: Marking the special character/ Install the projected file F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [FONT LOAD] LOAD TO [USR1] FONT FILENAME DATA TIME ><...
- Page 29 F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILE F5 : SETUP F6 : TEST F7 : LOAD F8 : COMM [PLOT LOAD] LOAD TO [PLT1] PLOT FILENAME DATA TIME COLUMBIA.PLT 1998/06/05 12:45 MARKSMAN.PLT 1998/06/05 12:45 JEILMTECH.PLT 1998/06/05 12:45 <...
- Page 30 RS-232 PROTOCOL (Control the marking machine by serial communication) For operating marking machine, you can use your own projecting program and standard program of JEIL MTECH CO., LTD. VERSION 1.0/VER2.0 of JEIL MTECH CO., LTD. standard program (Writing/Creating your own operation software) Data format 9600 baud 8 Data bits no parity bit,...
- Page 31 <ESC>I10; - Sets X Block offset to 010. <ESC>I999; - Sets X Block offset to 999. <ESC>J000; - Sets Y Block offset to 000. (Marking start of Y axis) <ESC>J10; - Sets Y Block offset to 010. <ESC>J999; - Sets Y Block offset to 999. <ESC>M000;...
- Page 32 7. Pause: Stop of wait for next signal after one line marking finish <ESC>SY; - Pause is set to “Y”. <ESC>SN; - Pause is set to “N”. 8. Marking data: Input the data (Ex. This is a test) <ESC>UThis is a test; - “This is a test.” Will be marked. 9.
- Page 33 PC <-- MK100<ESC>K000; MK100 sends back block radius. PC --> MK100<ESC>?L; PC <-- MK100<ESC>L000; MK100 sends back block angle. PC --> MK100<ESC>?M; PC <-- MK100<ESC>M000; MK100 sends back character pitch. PC --> MK100<ESC>?0; PC <-- MK100<ESC>0000; MK100 sends back character pitch. PC -->...
- Page 34 Creation of AUTO CAD-R-12/R13/R14(PLT FILE) Command: After type the “Configure” if you press “ENTER”, it will work like below AUTOCAD (R) Copyright(c) 1982-92 Autodesk, Inc. All Rights Reserved. Release 12_cl International (8/25/92) 386 DOS Extender Serial Number: 117-10070389 EVALUATION VERSION --NOT FOR RESALE Licensed to: .
- Page 35 2) Plotter configuration Menu Enter selection, 0 to 4 <0>: 1 1. None 2. ADI plotter or printer (installed - pre V4.1) - by Autodesk 3. AutoCAD file output formats (pre 4.1) - by Autodesk 4. Cal Comp Color Master Plotters ACI 4.2 - by Autodesk 5.
- Page 36 How many pens does it have, 2 to 255 <255>: Enter Does the plotter have multiple dashed line styles? <N>: N Is the plotter variable speed? <N>: N Does the plotter have multiple pin widths? <Y>: N How many pin widths are there, 2 to 255 <5>: Enter Next you will specify the maximum plot size the plotter can make, and the step size of the plotter.
- Page 37 Print the initialized screen Configuration menu 0. Exit to drawing editor 1. Show current configuration 2. Allow detailed configuration 3. Configure video display 4. Configure digitizer 5. Configure plotter 6. Configure system console 7. Configure operation parameters 6) Press “0” or “ENTER” to exit in here. Enter selection <0>: 0 7) Keep configuration change? Y <Drawing>...
- Page 38 You can find a rectangle box around the initial point. Text:-> You can input the marking data here. Text: If you need to mark a next line, you can type here. If you know, press the “enter”. Command: E (erase) If you type “E”...
- Page 39 2. If you check on the “Plot to file”, the file name will be archived. 3. Create Plot file: Set up the file name.
- Page 40 4. You can select a paper size of plotting. 5. You can write the paper size here as “width: 100,100”and “height: 100.00”.
- Page 41 6. Setting up the plotted MM=Drawing unit (In order to output like the below size) 7. After setting up all command and typing all sizes. Press “ok” “SAVE” automatically displays “PLOT COMPLETE” Then you can download a plot file in your PC and you can mark this file after installation To MK-100.
- Page 42 Maintenance &Trouble shooting Maintenance Trouble shooting Supplement MARKING HEAD Assembly PLC&I/O INTERFACE ASCII DATA CODE DATA Example of automatically marking...
- Page 43 General maintenance Use the dry air without the high moisture Check the putting to earth ground Check the connection of connector Be careful of the trespass of paint, metal chip & dust into MCU Checking the exhaust fan & filter Increase of misprint, check in the pin assembly.
- Page 44 Check the MCU board: When the LCD cannot display any-letters or is not eh normal condition, Check the connection of LCD wiring If the LCD is a bad or poor light, increase the volume to clockwise still it is any problem, contact our distributor If you have a problem such as a break out into letters and display the strange letters, please repair a main control board.
- Page 45 Maintenance of the marking pin: O-RING PH16 PIN LP10 PIN SPRING SPRING PH16 PIN HOLDER LP10 PIN HOLDER PH16 조립도 PH16 분해도 LP10 분해도 LP10 조립도 Disassembling & Assembling 1. Take out “O ring “and spring 2. Assembling is in the reverse order. Cleaning of the marking pin If the pin has some problem due to the metal chip, and water, and dust, please spray the cleaner “WD40”into the pin and start the vibration test.
- Page 46 마킹헤드 구성도 마킹헤드 구성도 Marking Head Assembly Marking Head Assembly Part description Part description Part no. Part no. 10001 10001 헤드프레임 헤드프레임 헤드커버 헤드커버 10002 10002 X축 모터 조립 앗세 이 X축 모터 조립 앗세 이 10003 10003 Y축 모터 조립 앗세 이 Y축...
- Page 48 ASCII CODE Decimal Binary Octal ASCII Decimal Binary Octal ASCII 0x00 0000 0000 0x40 0100 0000 0x01 0000 0001 0x41 0100 0001 0x02 0000 0010 0x42 0100 0010 0x03 0000 0011 0x43 0100 0011 0x04 0000 0100 0x44 0100 0100 0x05 0000 0101 0x45...
- Page 49 0x27 0010 0111 0x67 0110 0111 0x28 0010 1000 0x68 0110 1000 0x29 0010 1001 0x69 0110 1001 0x2A 0010 1010 0x6A 0110 1010 0x2B 0010 1011 0x6B 0110 1011 0x2C 0010 1100 0x6C 0110 1100 0x2D 0010 1101 0x6D 0110 1101 0x2E 0010 1110...
- Page 50 Advance programming...
- Page 51 For example Editing commands Printing A B C D 0 1 2 3 % A B C D 0 1 2 3 % Letter & symbol marking @LLLL@ I :+1 1000,1001 Auto serial numbering @LLLL@ I :+2 1000,1002 L:00001000 F3: EDIT I: -2, -1,0, +1, +2, @LLLL@ I : -1 1000,9999...