BIke Fitting BF-PA01 Service Instruction

Bike fitting system

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(English)
SI-0125A-003
Service Instruction
Bike Fitting System
BF-PA01
BF-PS01

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Summary of Contents for BIke Fitting BF-PA01

  • Page 1 (English) SI-0125A-003 Service Instruction Bike Fitting System BF-PA01 BF-PS01...
  • Page 3: Table Of Contents

    CONTENTS IMPORTANT NOTICE ......................2 TO ENSURE SAFETY ......................3 English NAMES AND FUNCTIONS OF PARTS ..................5 PACKAGE CONTENTS......................6 Package contents ................................6 French - Package 1: Base frame, main unit, accessories ..........................6 - Package 2: Resistance unit ................................7 - Package 3: XY position tool ................................7 PRODUCT ASSEMBLY ......................8 Required tools ..................................
  • Page 4: Important Notice

    IMPORTANT NOTICE • If you have any questions about the descriptions in the manual, do not work by yourself but consult the local distributor where you made the purchase. • Make sure to read all instruction manuals included with the product. •...
  • Page 5: To Ensure Safety

    TO ENSURE SAFETY WARNING • This product is not a medical instrument. You cannot use the product for medical diagnosis, treatment, or prevention. Use the measurement results as a reference only. If there is any problem, consult a local distributor. •...
  • Page 6 Note • Do not subject the product to strong shocks or place heavy things on it. • If you have any questions on how to assemble or adjust the product, contact a local distributor. • Management of all personal information is the customer's responsibility. Shimano assumes no responsibility for it. •...
  • Page 7: Names And Functions Of Parts

    NAMES AND FUNCTIONS OF PARTS Position adjustment handle Adjusts the position of the saddle and handlebar. Pedaling analyzer Measures the load on the pedals and outputs it to the PC. Resistance unit Applies a load on the wheel. XY position tool Measures the position of the BB, saddle, and handlebar using lasers.
  • Page 8: Package Contents

    PACKAGE CONTENTS „ Package contents Note: The base frame and main unit are heavy. Be sure to work in groups of two or more when unpacking or assembling the product. Be careful not to get your fingers caught in the parts. The product is shipped in three packages.
  • Page 9: Package 2: Resistance Unit

    Package 2: Resistance unit *May be included in Package 1. brake-resistance-unit for Realaxiom wired version, Elite No. 2014016 Package 3: XY position tool Shape Part name Quantity Shape Part name Quantity Rail XY-Position tool Bolt (Medium: M6-25) Bolt (Long: M6-30) Magnet sheet Aluminium sheet Service Instruction...
  • Page 10: Product Assembly

    PRODUCT ASSEMBLY „ Required tools Screwdriver #2 4 mm Allen Key 5 mm Allen key 6 mm Allen key 19 mm spanner „ Cautions on the installation place • Install the product in an area with sufficient space so that you can use the product comfortably.
  • Page 11 Attach the pad to the pad bracket of the main unit. Adjust the height of the pad as shown in the illustration then attach it. Pad bracket Mount the main unit to the base frame. Fix the bolts (long) to the bracket with a 6 mm Allen key as shown in the illustration. Then, fix the four bolts (short) to the nuts with a 5 mm Allen key.
  • Page 12 Attach the bracket to the frame and tighten the bolts (long) with a 6 mm Allen key. Tighten the bolts in the order shown in the illustration. Bracket Bracket Bolt (Long) Tighten the bolts in the order below. 6 mm Allen key Tightening torque: Wide Narrow 23.5 N·m {206 in.
  • Page 13: Installing The Stem

    „ Installing the stem Install the stem to the main unit. Install the stem so that it is parallel to the frame when viewed from above, and fix it with two bolts. WARNING Install the stem below the upper end of the support. If it is installed above the upper end of the support, it may cause the stem to be insufficiently fixed and lead to unexpected accidents.
  • Page 14: Installing The Resistance Unit

    „ Installing the resistance unit Note: Refer to the service instruction provided with the Elite resistance unit as well. First, install the resistance unit to the resistance unit base. Raise the mount and place the resistance unit on the mount with the installation hole of the resistance unit properly positioned.
  • Page 15: Installing The Xy Position Tool

    „ Installing the XY position tool Install the XY position tool to the mount of the base frame. Note: Refer to the service instruction provided with the XY position tool as well. Install the rail to the base frame. Align the four mounting holes in the rail with the nuts on the base frame, and fix it with the rail fixing bolts.
  • Page 16 Insert the XY position tool unit from the end of the rail. Then attach the bolts on both ends. 30 mm (M 6) 4 mm Allen key Tightening torque: 5.1 N·m {45 in. lbs.}...
  • Page 17: Installing Bicycle Parts

    Clamp Note: The stem included in the package is only for Bike fitting system. Do not use it for bicycles. Close the clamp and set the quick release lever into the slit of the clamp.
  • Page 18: Installing The Saddle

    „ Installing the saddle Supported saddles: 43 mm between the rails 43 mm Set the saddle so that the saddle rails are aligned with the grooves in the saddle rail mount. Hook the ends of the fixing levers on the saddle rails and adjust the angle and horizontal position of the saddle. Fixing lever...
  • Page 19 After determining the saddle position, tighten the clamp to fix the saddle. The clamp may be tightened too easily or excessively depending on the shape of the saddle rail. If this is the case, open the clamp and turn the adjustment screw at the bottom of the fixing lever to adjust the tightness. Adjustment screw Clockwise: Tighter Counterclockwise: Looser...
  • Page 20: Adjusting The Saddle Angle

    „ Adjusting the saddle angle You can adjust the saddle angle in 5 degrees increments by changing the engagement of the grooves in the saddle clamp mount with the grooves in the saddle rail mount. Adjustment can be made in 2.5 degrees increments by reversing the saddle rail mount horizontally as its grooves are arranged with different pitches.
  • Page 21: Installing The Pedals

    „ Installing the pedals Be sure to attach the accompanying pedal washer to the pedaling analyzer. Pedal washer Tightening torque: 35 - 55 N·m {306 - 480 in. lbs.} After installing the pedals, calibrate the pedaling analyzer using the "bikefitting.com" application.
  • Page 22: Adjustment

    ADJUSTMENT „ Adjusting the belt tension Note: Use the belt under proper tension. Adjust the tension of the belt. If the belt is too loose, it may interfere with the shaft or come off. Loosen one of the two bolts and move it from side to side to adjust the belt tension. The belt becomes tighter Tension adjustment bolt...
  • Page 23: Adjusting The Resistance Unit

    Loosen the four fixing bolts. 5 mm Allen key Loosen the four setscrews. Then, move the support by hand to adjust the chain to the correct tension. After adjusting it, tighten the four setscrews. 3 mm Allen key Tightening torque: 5.1 N·m {45 in.
  • Page 24: Adjusting The Air Pressure Of The Tire

    „ Adjusting the air pressure of the tire Note: If the tire is too wide, it may interfere with the frame. Use a tire with a width of 32C or less. Adjust the air pressure of the tire to just under the designated upper limit marked on the tire. Recommended tire size: 20 x 1.25 (406-32C or less) „...
  • Page 25: Adjusting The Crank Length

    „ Adjusting the crank length Adjustable range of the crank length: 155 to 180 mm in increments of 2.5 mm * Be sure to firmly tighten the four bolts on both sides after adjustment. Shaft fixing bolt Scale 5 mm Allen key Tightening torque: 14 - 16 N·m {123 - 139 in.
  • Page 26: Connection To The Pc

    CONNECTION TO THE PC „ Downloading application The "bikefitting.com" application is required to use Bike fitting system. Download the "bikefitting.com" application from our support website (http://www.bikefitting.com/). For information on how to install the "bikefitting.com" application, check the support website. For information on how to use the "bikefitting.com" application on the PC, refer to the Operating Manual for the application.
  • Page 27: Maintenance

    MAINTENANCE „ Pedaling analyzer unit If you find the output result wrong, you need to perform a recalibration. Contact a dealer and send the right and left cranks and the BB-side coil unit. Bottom bracket Use the Shimano original tool TL-BB12 to perform press-fitting. * The inner cover does not need to be used.
  • Page 28: Crank

    Crank Note: When passing the cord, be careful not to pinch the cord with the shaft. Note: Make sure that the cranks on both sides are inserted as far as they will go. Tighten the bolts on both sides alternately while making sure that the cord support does not interfere with the tool. Finally, make sure that there is no looseness in the direction of the BB axis.
  • Page 29: Chainring

    Front Note: When attaching the cover, be careful not to pinch the cord. Connector holder * Orient and affix the sticker so that the letters on it are readable when the crank is in the position shown in the illustration. Chainring Bolt Hexalobular #30...
  • Page 30: Replacing The Sprocket Cover

    „ Replacing the sprocket cover 3 mm Allen key Tightening torque: 5.1 N·m {45 in. lbs.} „ Replacing the chain When replacing the chain, use a Shimano 9-speed chain. Number of links: 108 links...
  • Page 31: Replacing The Freewheel

    „ Replacing the freewheel Removal Pass the bolt of TL-BB12 through TL-FW45, insert them into the wheel, and set the tabs of TL-FW45 into the notches. TL-FW45 TL-BB12 Turn TL-FW45 counterclockwise to remove the freewheel while holding the wheel firmly. Installation Rotate the freewheel clockwise by hand until it can turn no further, and follow the same procedure as for removal to set TL-BB12 and TL-FW45.
  • Page 32 This devise complies with part 15 of the FCC Rules. Operation is subject to the following two conditions : (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation.
  • Page 33 Please note: specifications are subject to change for improvement without notice. (English) © May 2015 by Shimano Inc. HTR...

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Bf-ps01

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